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EN 1.4028 Stainless Steel vs. EN AC-45400 Aluminum

EN 1.4028 stainless steel belongs to the iron alloys classification, while EN AC-45400 aluminum belongs to the aluminum alloys. There are 29 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is EN 1.4028 stainless steel and the bottom bar is EN AC-45400 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 190
72
Elongation at Break, % 11 to 17
6.7
Fatigue Strength, MPa 230 to 400
55
Poisson's Ratio 0.28
0.33
Shear Modulus, GPa 76
27
Tensile Strength: Ultimate (UTS), MPa 660 to 930
260
Tensile Strength: Yield (Proof), MPa 390 to 730
130

Thermal Properties

Latent Heat of Fusion, J/g 270
470
Maximum Temperature: Mechanical, °C 760
170
Melting Completion (Liquidus), °C 1440
630
Melting Onset (Solidus), °C 1400
560
Specific Heat Capacity, J/kg-K 480
880
Thermal Conductivity, W/m-K 30
140
Thermal Expansion, µm/m-K 11
22

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 2.8
30
Electrical Conductivity: Equal Weight (Specific), % IACS 3.2
95

Otherwise Unclassified Properties

Base Metal Price, % relative 7.0
10
Density, g/cm3 7.7
2.8
Embodied Carbon, kg CO2/kg material 1.9
7.8
Embodied Energy, MJ/kg 27
150
Embodied Water, L/kg 100
1100

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 94 to 96
14
Resilience: Unit (Modulus of Resilience), kJ/m3 380 to 1360
110
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 25
49
Strength to Weight: Axial, points 24 to 33
25
Strength to Weight: Bending, points 22 to 27
32
Thermal Diffusivity, mm2/s 8.1
54
Thermal Shock Resistance, points 23 to 32
12

Alloy Composition


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Aluminum (Al), % 0
88.4 to 92.9
Carbon (C), % 0.26 to 0.35
0
Chromium (Cr), % 12 to 14
0
Copper (Cu), % 0
2.6 to 3.6
Iron (Fe), % 83.1 to 87.7
0 to 0.6
Lead (Pb), % 0
0 to 0.1
Magnesium (Mg), % 0
0 to 0.050
Manganese (Mn), % 0 to 1.5
0 to 0.55
Nickel (Ni), % 0
0 to 0.1
Phosphorus (P), % 0 to 0.040
0
Silicon (Si), % 0 to 1.0
4.5 to 6.0
Sulfur (S), % 0 to 0.015
0
Tin (Sn), % 0
0 to 0.050
Titanium (Ti), % 0
0 to 0.25
Zinc (Zn), % 0
0 to 0.2
Residuals, % 0
0 to 0.15