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EN 1.4104 Stainless Steel vs. EN AC-45500 Aluminum

EN 1.4104 stainless steel belongs to the iron alloys classification, while EN AC-45500 aluminum belongs to the aluminum alloys. There are 29 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is EN 1.4104 stainless steel and the bottom bar is EN AC-45500 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 200
70
Elongation at Break, % 11 to 23
2.8
Fatigue Strength, MPa 230 to 310
80
Poisson's Ratio 0.28
0.33
Shear Modulus, GPa 77
26
Tensile Strength: Ultimate (UTS), MPa 630 to 750
320
Tensile Strength: Yield (Proof), MPa 350 to 560
250

Thermal Properties

Latent Heat of Fusion, J/g 280
500
Maximum Temperature: Mechanical, °C 860
170
Melting Completion (Liquidus), °C 1440
610
Melting Onset (Solidus), °C 1390
600
Specific Heat Capacity, J/kg-K 480
900
Thermal Conductivity, W/m-K 25
150
Thermal Expansion, µm/m-K 10
22

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 2.5
33
Electrical Conductivity: Equal Weight (Specific), % IACS 2.9
110

Otherwise Unclassified Properties

Base Metal Price, % relative 8.5
9.5
Density, g/cm3 7.7
2.6
Embodied Carbon, kg CO2/kg material 2.2
8.0
Embodied Energy, MJ/kg 30
150
Embodied Water, L/kg 120
1110

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 77 to 120
8.2
Resilience: Unit (Modulus of Resilience), kJ/m3 310 to 800
430
Stiffness to Weight: Axial, points 14
15
Stiffness to Weight: Bending, points 25
53
Strength to Weight: Axial, points 23 to 27
34
Strength to Weight: Bending, points 21 to 24
40
Thermal Diffusivity, mm2/s 6.7
65
Thermal Shock Resistance, points 22 to 27
15

Alloy Composition


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Aluminum (Al), % 0
90.6 to 93.1
Carbon (C), % 0.1 to 0.17
0
Chromium (Cr), % 15.5 to 17.5
0
Copper (Cu), % 0
0.2 to 0.7
Iron (Fe), % 78.8 to 84.1
0 to 0.25
Magnesium (Mg), % 0
0.2 to 0.45
Manganese (Mn), % 0 to 1.5
0 to 0.15
Molybdenum (Mo), % 0.2 to 0.6
0
Phosphorus (P), % 0 to 0.040
0
Silicon (Si), % 0 to 1.0
6.5 to 7.5
Sulfur (S), % 0.15 to 0.35
0
Titanium (Ti), % 0
0 to 0.2
Zinc (Zn), % 0
0 to 0.070
Residuals, % 0
0 to 0.1