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EN 1.4378 Stainless Steel vs. 1435 Aluminum

EN 1.4378 stainless steel belongs to the iron alloys classification, while 1435 aluminum belongs to the aluminum alloys. There are 26 material properties with values for both materials. Properties with values for just one material (7, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is EN 1.4378 stainless steel and the bottom bar is 1435 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 200
69
Elongation at Break, % 14 to 34
4.1 to 32
Fatigue Strength, MPa 340 to 550
27 to 49
Poisson's Ratio 0.28
0.33
Shear Modulus, GPa 77
26
Shear Strength, MPa 510 to 680
54 to 87
Tensile Strength: Ultimate (UTS), MPa 760 to 1130
81 to 150
Tensile Strength: Yield (Proof), MPa 430 to 970
23 to 130

Thermal Properties

Latent Heat of Fusion, J/g 290
400
Maximum Temperature: Mechanical, °C 910
170
Melting Completion (Liquidus), °C 1390
650
Melting Onset (Solidus), °C 1350
640
Specific Heat Capacity, J/kg-K 480
900
Thermal Expansion, µm/m-K 17
23

Otherwise Unclassified Properties

Base Metal Price, % relative 12
9.0
Density, g/cm3 7.6
2.7
Embodied Carbon, kg CO2/kg material 2.7
8.2
Embodied Energy, MJ/kg 39
150
Embodied Water, L/kg 150
1190

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 150 to 220
5.0 to 20
Resilience: Unit (Modulus of Resilience), kJ/m3 470 to 2370
3.8 to 110
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 25
50
Strength to Weight: Axial, points 28 to 41
8.3 to 15
Strength to Weight: Bending, points 24 to 31
15 to 23
Thermal Shock Resistance, points 16 to 23
3.6 to 6.7

Alloy Composition

Aluminum (Al), % 0
99.35 to 99.7
Carbon (C), % 0 to 0.080
0
Chromium (Cr), % 17 to 19
0
Copper (Cu), % 0
0 to 0.020
Iron (Fe), % 61.2 to 69
0.3 to 0.5
Magnesium (Mg), % 0
0 to 0.050
Manganese (Mn), % 11.5 to 14.5
0 to 0.050
Nickel (Ni), % 2.3 to 3.7
0
Nitrogen (N), % 0.2 to 0.4
0
Phosphorus (P), % 0 to 0.060
0
Silicon (Si), % 0 to 1.0
0 to 0.15
Sulfur (S), % 0 to 0.030
0
Titanium (Ti), % 0
0 to 0.030
Zinc (Zn), % 0
0 to 0.1