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EN 1.4378 Stainless Steel vs. 4145 Aluminum

EN 1.4378 stainless steel belongs to the iron alloys classification, while 4145 aluminum belongs to the aluminum alloys. There are 26 material properties with values for both materials. Properties with values for just one material (8, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is EN 1.4378 stainless steel and the bottom bar is 4145 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 200
73
Elongation at Break, % 14 to 34
2.2
Fatigue Strength, MPa 340 to 550
48
Poisson's Ratio 0.28
0.33
Shear Modulus, GPa 77
28
Shear Strength, MPa 510 to 680
69
Tensile Strength: Ultimate (UTS), MPa 760 to 1130
120
Tensile Strength: Yield (Proof), MPa 430 to 970
68

Thermal Properties

Latent Heat of Fusion, J/g 290
540
Maximum Temperature: Mechanical, °C 910
160
Melting Completion (Liquidus), °C 1390
590
Melting Onset (Solidus), °C 1350
520
Specific Heat Capacity, J/kg-K 480
880
Thermal Expansion, µm/m-K 17
21

Otherwise Unclassified Properties

Base Metal Price, % relative 12
10
Density, g/cm3 7.6
2.8
Embodied Carbon, kg CO2/kg material 2.7
7.6
Embodied Energy, MJ/kg 39
140
Embodied Water, L/kg 150
1040

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 150 to 220
2.3
Resilience: Unit (Modulus of Resilience), kJ/m3 470 to 2370
31
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 25
50
Strength to Weight: Axial, points 28 to 41
12
Strength to Weight: Bending, points 24 to 31
19
Thermal Shock Resistance, points 16 to 23
5.5

Alloy Composition


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Aluminum (Al), % 0
83 to 87.4
Carbon (C), % 0 to 0.080
0
Chromium (Cr), % 17 to 19
0 to 0.15
Copper (Cu), % 0
3.3 to 4.7
Iron (Fe), % 61.2 to 69
0 to 0.8
Magnesium (Mg), % 0
0 to 0.15
Manganese (Mn), % 11.5 to 14.5
0 to 0.15
Nickel (Ni), % 2.3 to 3.7
0
Nitrogen (N), % 0.2 to 0.4
0
Phosphorus (P), % 0 to 0.060
0
Silicon (Si), % 0 to 1.0
9.3 to 10.7
Sulfur (S), % 0 to 0.030
0
Zinc (Zn), % 0
0 to 0.2
Residuals, % 0
0 to 0.15