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EN 1.4378 Stainless Steel vs. 5059 Aluminum

EN 1.4378 stainless steel belongs to the iron alloys classification, while 5059 aluminum belongs to the aluminum alloys. There are 27 material properties with values for both materials. Properties with values for just one material (6, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is EN 1.4378 stainless steel and the bottom bar is 5059 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 200
69
Elongation at Break, % 14 to 34
11 to 25
Fatigue Strength, MPa 340 to 550
170 to 240
Poisson's Ratio 0.28
0.33
Shear Modulus, GPa 77
26
Shear Strength, MPa 510 to 680
220 to 250
Tensile Strength: Ultimate (UTS), MPa 760 to 1130
350 to 410
Tensile Strength: Yield (Proof), MPa 430 to 970
170 to 300

Thermal Properties

Latent Heat of Fusion, J/g 290
390
Maximum Temperature: Corrosion, °C 410
65
Maximum Temperature: Mechanical, °C 910
210
Melting Completion (Liquidus), °C 1390
650
Melting Onset (Solidus), °C 1350
510
Specific Heat Capacity, J/kg-K 480
900
Thermal Expansion, µm/m-K 17
24

Otherwise Unclassified Properties

Base Metal Price, % relative 12
9.5
Density, g/cm3 7.6
2.7
Embodied Carbon, kg CO2/kg material 2.7
9.1
Embodied Energy, MJ/kg 39
160
Embodied Water, L/kg 150
1160

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 150 to 220
42 to 75
Resilience: Unit (Modulus of Resilience), kJ/m3 470 to 2370
220 to 650
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 25
50
Strength to Weight: Axial, points 28 to 41
36 to 42
Strength to Weight: Bending, points 24 to 31
41 to 45
Thermal Shock Resistance, points 16 to 23
16 to 18

Alloy Composition


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Aluminum (Al), % 0
89.9 to 94
Carbon (C), % 0 to 0.080
0
Chromium (Cr), % 17 to 19
0 to 0.25
Copper (Cu), % 0
0 to 0.25
Iron (Fe), % 61.2 to 69
0 to 0.5
Magnesium (Mg), % 0
5.0 to 6.0
Manganese (Mn), % 11.5 to 14.5
0.6 to 1.2
Nickel (Ni), % 2.3 to 3.7
0
Nitrogen (N), % 0.2 to 0.4
0
Phosphorus (P), % 0 to 0.060
0
Silicon (Si), % 0 to 1.0
0 to 0.45
Sulfur (S), % 0 to 0.030
0
Titanium (Ti), % 0
0 to 0.2
Zinc (Zn), % 0
0.4 to 0.9
Zirconium (Zr), % 0
0.050 to 0.25
Residuals, % 0
0 to 0.15