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EN 1.4378 Stainless Steel vs. 5086 Aluminum

EN 1.4378 stainless steel belongs to the iron alloys classification, while 5086 aluminum belongs to the aluminum alloys. There are 28 material properties with values for both materials. Properties with values for just one material (6, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is EN 1.4378 stainless steel and the bottom bar is 5086 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 190 to 340
65 to 100
Elastic (Young's, Tensile) Modulus, GPa 200
68
Elongation at Break, % 14 to 34
1.7 to 20
Fatigue Strength, MPa 340 to 550
88 to 180
Poisson's Ratio 0.28
0.33
Shear Modulus, GPa 77
26
Shear Strength, MPa 510 to 680
160 to 230
Tensile Strength: Ultimate (UTS), MPa 760 to 1130
270 to 390
Tensile Strength: Yield (Proof), MPa 430 to 970
110 to 320

Thermal Properties

Latent Heat of Fusion, J/g 290
400
Maximum Temperature: Corrosion, °C 410
65
Maximum Temperature: Mechanical, °C 910
190
Melting Completion (Liquidus), °C 1390
640
Melting Onset (Solidus), °C 1350
590
Specific Heat Capacity, J/kg-K 480
900
Thermal Expansion, µm/m-K 17
24

Otherwise Unclassified Properties

Base Metal Price, % relative 12
9.5
Density, g/cm3 7.6
2.7
Embodied Carbon, kg CO2/kg material 2.7
8.8
Embodied Energy, MJ/kg 39
150
Embodied Water, L/kg 150
1180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 150 to 220
5.8 to 42
Resilience: Unit (Modulus of Resilience), kJ/m3 470 to 2370
86 to 770
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 25
50
Strength to Weight: Axial, points 28 to 41
28 to 40
Strength to Weight: Bending, points 24 to 31
34 to 44
Thermal Shock Resistance, points 16 to 23
12 to 17

Alloy Composition


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Aluminum (Al), % 0
93 to 96.3
Carbon (C), % 0 to 0.080
0
Chromium (Cr), % 17 to 19
0.050 to 0.25
Copper (Cu), % 0
0 to 0.1
Iron (Fe), % 61.2 to 69
0 to 0.5
Magnesium (Mg), % 0
3.5 to 4.5
Manganese (Mn), % 11.5 to 14.5
0.2 to 0.7
Nickel (Ni), % 2.3 to 3.7
0
Nitrogen (N), % 0.2 to 0.4
0
Phosphorus (P), % 0 to 0.060
0
Silicon (Si), % 0 to 1.0
0 to 0.4
Sulfur (S), % 0 to 0.030
0
Titanium (Ti), % 0
0 to 0.15
Zinc (Zn), % 0
0 to 0.25
Residuals, % 0
0 to 0.15