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EN 1.4378 Stainless Steel vs. 5251 Aluminum

EN 1.4378 stainless steel belongs to the iron alloys classification, while 5251 aluminum belongs to the aluminum alloys. There are 27 material properties with values for both materials. Properties with values for just one material (6, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is EN 1.4378 stainless steel and the bottom bar is 5251 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 190 to 340
44 to 79
Elastic (Young's, Tensile) Modulus, GPa 200
68
Elongation at Break, % 14 to 34
2.0 to 19
Fatigue Strength, MPa 340 to 550
59 to 110
Poisson's Ratio 0.28
0.33
Shear Modulus, GPa 77
26
Shear Strength, MPa 510 to 680
110 to 160
Tensile Strength: Ultimate (UTS), MPa 760 to 1130
180 to 280
Tensile Strength: Yield (Proof), MPa 430 to 970
67 to 250

Thermal Properties

Latent Heat of Fusion, J/g 290
400
Maximum Temperature: Mechanical, °C 910
180
Melting Completion (Liquidus), °C 1390
650
Melting Onset (Solidus), °C 1350
610
Specific Heat Capacity, J/kg-K 480
900
Thermal Expansion, µm/m-K 17
24

Otherwise Unclassified Properties

Base Metal Price, % relative 12
9.5
Density, g/cm3 7.6
2.7
Embodied Carbon, kg CO2/kg material 2.7
8.5
Embodied Energy, MJ/kg 39
150
Embodied Water, L/kg 150
1180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 150 to 220
5.4 to 27
Resilience: Unit (Modulus of Resilience), kJ/m3 470 to 2370
33 to 450
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 25
50
Strength to Weight: Axial, points 28 to 41
18 to 29
Strength to Weight: Bending, points 24 to 31
26 to 35
Thermal Shock Resistance, points 16 to 23
7.9 to 13

Alloy Composition


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Aluminum (Al), % 0
95.5 to 98.2
Carbon (C), % 0 to 0.080
0
Chromium (Cr), % 17 to 19
0 to 0.15
Copper (Cu), % 0
0 to 0.15
Iron (Fe), % 61.2 to 69
0 to 0.5
Magnesium (Mg), % 0
1.7 to 2.4
Manganese (Mn), % 11.5 to 14.5
0.1 to 0.5
Nickel (Ni), % 2.3 to 3.7
0
Nitrogen (N), % 0.2 to 0.4
0
Phosphorus (P), % 0 to 0.060
0
Silicon (Si), % 0 to 1.0
0 to 0.4
Sulfur (S), % 0 to 0.030
0
Titanium (Ti), % 0
0 to 0.15
Zinc (Zn), % 0
0 to 0.15
Residuals, % 0
0 to 0.15