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EN 1.4378 Stainless Steel vs. 535.0 Aluminum

EN 1.4378 stainless steel belongs to the iron alloys classification, while 535.0 aluminum belongs to the aluminum alloys. There are 27 material properties with values for both materials. Properties with values for just one material (7, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is EN 1.4378 stainless steel and the bottom bar is 535.0 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 190 to 340
70
Elastic (Young's, Tensile) Modulus, GPa 200
67
Elongation at Break, % 14 to 34
10
Fatigue Strength, MPa 340 to 550
70
Poisson's Ratio 0.28
0.33
Shear Modulus, GPa 77
25
Shear Strength, MPa 510 to 680
190
Tensile Strength: Ultimate (UTS), MPa 760 to 1130
270
Tensile Strength: Yield (Proof), MPa 430 to 970
140

Thermal Properties

Latent Heat of Fusion, J/g 290
390
Maximum Temperature: Mechanical, °C 910
170
Melting Completion (Liquidus), °C 1390
630
Melting Onset (Solidus), °C 1350
570
Specific Heat Capacity, J/kg-K 480
910
Thermal Expansion, µm/m-K 17
24

Otherwise Unclassified Properties

Base Metal Price, % relative 12
9.5
Density, g/cm3 7.6
2.6
Embodied Carbon, kg CO2/kg material 2.7
9.4
Embodied Energy, MJ/kg 39
160
Embodied Water, L/kg 150
1180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 150 to 220
24
Resilience: Unit (Modulus of Resilience), kJ/m3 470 to 2370
150
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 25
51
Strength to Weight: Axial, points 28 to 41
28
Strength to Weight: Bending, points 24 to 31
35
Thermal Shock Resistance, points 16 to 23
12

Alloy Composition


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Aluminum (Al), % 0
91.5 to 93.6
Beryllium (Be), % 0
0.0030 to 0.0070
Boron (B), % 0
0 to 0.0050
Carbon (C), % 0 to 0.080
0
Chromium (Cr), % 17 to 19
0
Copper (Cu), % 0
0 to 0.050
Iron (Fe), % 61.2 to 69
0 to 0.15
Magnesium (Mg), % 0
6.2 to 7.5
Manganese (Mn), % 11.5 to 14.5
0.1 to 0.25
Nickel (Ni), % 2.3 to 3.7
0
Nitrogen (N), % 0.2 to 0.4
0
Phosphorus (P), % 0 to 0.060
0
Silicon (Si), % 0 to 1.0
0 to 0.15
Sulfur (S), % 0 to 0.030
0
Titanium (Ti), % 0
0.1 to 0.25
Residuals, % 0
0 to 0.15