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EN 1.4418 Stainless Steel vs. 5021 Aluminum

EN 1.4418 stainless steel belongs to the iron alloys classification, while 5021 aluminum belongs to the aluminum alloys. There are 30 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is EN 1.4418 stainless steel and the bottom bar is 5021 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 200
68
Elongation at Break, % 16 to 20
1.1 to 3.4
Fatigue Strength, MPa 350 to 480
85 to 110
Poisson's Ratio 0.28
0.33
Shear Modulus, GPa 77
26
Shear Strength, MPa 530 to 620
170
Tensile Strength: Ultimate (UTS), MPa 860 to 1000
300 to 310
Tensile Strength: Yield (Proof), MPa 540 to 790
240 to 270

Thermal Properties

Latent Heat of Fusion, J/g 280
400
Maximum Temperature: Mechanical, °C 870
180
Melting Completion (Liquidus), °C 1450
640
Melting Onset (Solidus), °C 1400
590
Specific Heat Capacity, J/kg-K 480
900
Thermal Conductivity, W/m-K 15
140
Thermal Expansion, µm/m-K 10
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 2.2
35
Electrical Conductivity: Equal Weight (Specific), % IACS 2.5
120

Otherwise Unclassified Properties

Base Metal Price, % relative 13
9.5
Density, g/cm3 7.8
2.7
Embodied Carbon, kg CO2/kg material 2.8
8.6
Embodied Energy, MJ/kg 39
150
Embodied Water, L/kg 130
1180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 130 to 170
3.1 to 10
Resilience: Unit (Modulus of Resilience), kJ/m3 730 to 1590
440 to 550
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 25
50
Strength to Weight: Axial, points 31 to 36
30 to 32
Strength to Weight: Bending, points 26 to 28
37
Thermal Diffusivity, mm2/s 4.0
57
Thermal Shock Resistance, points 31 to 36
13 to 14

Alloy Composition


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Aluminum (Al), % 0
95.2 to 97.7
Carbon (C), % 0 to 0.060
0
Chromium (Cr), % 15 to 17
0 to 0.15
Copper (Cu), % 0
0 to 0.15
Iron (Fe), % 73.2 to 80.2
0 to 0.5
Magnesium (Mg), % 0
2.2 to 2.8
Manganese (Mn), % 0 to 1.5
0.1 to 0.5
Molybdenum (Mo), % 0.8 to 1.5
0
Nickel (Ni), % 4.0 to 6.0
0
Nitrogen (N), % 0 to 0.020
0
Phosphorus (P), % 0 to 0.040
0
Silicon (Si), % 0 to 0.7
0 to 0.4
Sulfur (S), % 0 to 0.015
0
Zinc (Zn), % 0
0 to 0.15
Residuals, % 0
0 to 0.15