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EN 1.4541 Stainless Steel vs. SAE-AISI 4140 Steel

Both EN 1.4541 stainless steel and SAE-AISI 4140 steel are iron alloys. They have 72% of their average alloy composition in common. There are 31 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown.

For each property being compared, the top bar is EN 1.4541 stainless steel and the bottom bar is SAE-AISI 4140 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 190 to 270
200 to 310
Elastic (Young's, Tensile) Modulus, GPa 200
190
Elongation at Break, % 14 to 40
11 to 26
Fatigue Strength, MPa 190 to 330
360 to 650
Poisson's Ratio 0.28
0.29
Shear Modulus, GPa 77
73
Shear Strength, MPa 410 to 550
410 to 660
Tensile Strength: Ultimate (UTS), MPa 600 to 900
690 to 1080
Tensile Strength: Yield (Proof), MPa 220 to 570
590 to 990

Thermal Properties

Latent Heat of Fusion, J/g 290
250
Maximum Temperature: Mechanical, °C 940
420
Melting Completion (Liquidus), °C 1430
1460
Melting Onset (Solidus), °C 1380
1420
Specific Heat Capacity, J/kg-K 480
470
Thermal Conductivity, W/m-K 15
43
Thermal Expansion, µm/m-K 16
13

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 2.4
7.3
Electrical Conductivity: Equal Weight (Specific), % IACS 2.7
8.4

Otherwise Unclassified Properties

Base Metal Price, % relative 16
2.4
Density, g/cm3 7.8
7.8
Embodied Carbon, kg CO2/kg material 3.2
1.5
Embodied Energy, MJ/kg 46
20
Embodied Water, L/kg 140
51

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 110 to 190
74 to 180
Resilience: Unit (Modulus of Resilience), kJ/m3 120 to 830
920 to 2590
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 25
24
Strength to Weight: Axial, points 21 to 32
25 to 38
Strength to Weight: Bending, points 20 to 27
22 to 30
Thermal Diffusivity, mm2/s 4.0
12
Thermal Shock Resistance, points 14 to 20
20 to 32

Alloy Composition

Carbon (C), % 0 to 0.080
0.38 to 0.43
Chromium (Cr), % 17 to 19
0.8 to 1.1
Iron (Fe), % 65.2 to 74
96.8 to 97.8
Manganese (Mn), % 0 to 2.0
0.75 to 1.0
Molybdenum (Mo), % 0
0.15 to 0.25
Nickel (Ni), % 9.0 to 12
0
Phosphorus (P), % 0 to 0.045
0 to 0.035
Silicon (Si), % 0 to 1.0
0.15 to 0.35
Sulfur (S), % 0 to 0.015
0 to 0.040
Titanium (Ti), % 0 to 0.7
0