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EN 1.4945 Stainless Steel vs. 5026 Aluminum

EN 1.4945 stainless steel belongs to the iron alloys classification, while 5026 aluminum belongs to the aluminum alloys. There are 30 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is EN 1.4945 stainless steel and the bottom bar is 5026 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 200
70
Elongation at Break, % 19 to 34
5.1 to 11
Fatigue Strength, MPa 230 to 350
94 to 140
Poisson's Ratio 0.28
0.33
Shear Modulus, GPa 77
26
Shear Strength, MPa 430 to 460
150 to 180
Tensile Strength: Ultimate (UTS), MPa 640 to 740
260 to 320
Tensile Strength: Yield (Proof), MPa 290 to 550
120 to 250

Thermal Properties

Latent Heat of Fusion, J/g 290
400
Maximum Temperature: Mechanical, °C 920
210
Melting Completion (Liquidus), °C 1490
650
Melting Onset (Solidus), °C 1440
510
Specific Heat Capacity, J/kg-K 470
890
Thermal Conductivity, W/m-K 14
130
Thermal Expansion, µm/m-K 17
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 2.9
31
Electrical Conductivity: Equal Weight (Specific), % IACS 3.2
99

Otherwise Unclassified Properties

Base Metal Price, % relative 30
9.5
Density, g/cm3 8.1
2.8
Embodied Carbon, kg CO2/kg material 5.0
8.9
Embodied Energy, MJ/kg 73
150
Embodied Water, L/kg 150
1150

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 130 to 180
15 to 29
Resilience: Unit (Modulus of Resilience), kJ/m3 210 to 760
100 to 440
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 24
49
Strength to Weight: Axial, points 22 to 25
26 to 32
Strength to Weight: Bending, points 20 to 22
33 to 37
Thermal Diffusivity, mm2/s 3.7
52
Thermal Shock Resistance, points 14 to 16
11 to 14

Alloy Composition

Aluminum (Al), % 0
88.2 to 94.7
Carbon (C), % 0.040 to 0.1
0
Chromium (Cr), % 15.5 to 17.5
0 to 0.3
Copper (Cu), % 0
0.1 to 0.8
Iron (Fe), % 57.9 to 65.7
0.2 to 1.0
Magnesium (Mg), % 0
3.9 to 4.9
Manganese (Mn), % 0 to 1.5
0.6 to 1.8
Nickel (Ni), % 15.5 to 17.5
0
Niobium (Nb), % 0.4 to 1.2
0
Nitrogen (N), % 0.060 to 0.14
0
Phosphorus (P), % 0 to 0.035
0
Silicon (Si), % 0.3 to 0.6
0.55 to 1.4
Sulfur (S), % 0 to 0.015
0
Titanium (Ti), % 0
0 to 0.2
Tungsten (W), % 2.5 to 3.5
0
Zinc (Zn), % 0
0 to 1.0
Zirconium (Zr), % 0
0 to 0.3
Residuals, % 0
0 to 0.15