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EN 1.8509 Steel vs. AISI 409 Stainless Steel

Both EN 1.8509 steel and AISI 409 stainless steel are iron alloys. They have 90% of their average alloy composition in common. There are 31 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown.

For each property being compared, the top bar is EN 1.8509 steel and the bottom bar is AISI 409 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 190
190
Elongation at Break, % 11
24
Fatigue Strength, MPa 580
140
Poisson's Ratio 0.29
0.28
Shear Modulus, GPa 73
75
Shear Strength, MPa 680
270
Tensile Strength: Ultimate (UTS), MPa 1130
420
Tensile Strength: Yield (Proof), MPa 940
200

Thermal Properties

Latent Heat of Fusion, J/g 250
270
Maximum Temperature: Mechanical, °C 440
710
Melting Completion (Liquidus), °C 1450
1450
Melting Onset (Solidus), °C 1410
1400
Specific Heat Capacity, J/kg-K 480
480
Thermal Conductivity, W/m-K 39
25
Thermal Expansion, µm/m-K 13
11

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 7.5
2.9
Electrical Conductivity: Equal Weight (Specific), % IACS 8.6
3.3

Otherwise Unclassified Properties

Base Metal Price, % relative 2.8
6.5
Density, g/cm3 7.8
7.7
Embodied Carbon, kg CO2/kg material 1.6
2.0
Embodied Energy, MJ/kg 22
28
Embodied Water, L/kg 65
94

Common Calculations

PREN (Pitting Resistance) 2.6
11
Resilience: Ultimate (Unit Rupture Work), MJ/m3 120
83
Resilience: Unit (Modulus of Resilience), kJ/m3 2340
100
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 25
25
Strength to Weight: Axial, points 40
15
Strength to Weight: Bending, points 31
16
Thermal Diffusivity, mm2/s 10
6.7
Thermal Shock Resistance, points 33
15

Alloy Composition

Aluminum (Al), % 0.8 to 1.2
0
Carbon (C), % 0.38 to 0.45
0 to 0.080
Chromium (Cr), % 1.5 to 1.8
10.5 to 11.7
Iron (Fe), % 95.5 to 97.1
84.9 to 89.5
Manganese (Mn), % 0.4 to 0.7
0 to 1.0
Molybdenum (Mo), % 0.2 to 0.35
0
Nickel (Ni), % 0
0 to 0.5
Phosphorus (P), % 0 to 0.025
0 to 0.045
Silicon (Si), % 0 to 0.4
0 to 1.0
Sulfur (S), % 0 to 0.035
0 to 0.030
Titanium (Ti), % 0
0 to 0.75