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EN 1.8509 Steel vs. Quenched And Tempered SAE-AISI 5160

Both EN 1.8509 steel and quenched and tempered SAE-AISI 5160 are iron alloys. Both are furnished in the quenched and tempered condition. They have a very high 98% of their average alloy composition in common. There are 31 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown.

For each property being compared, the top bar is EN 1.8509 steel and the bottom bar is quenched and tempered SAE-AISI 5160.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 340
340
Elastic (Young's, Tensile) Modulus, GPa 190
190
Elongation at Break, % 11
14
Fatigue Strength, MPa 580
650
Poisson's Ratio 0.29
0.29
Shear Modulus, GPa 73
73
Shear Strength, MPa 680
700
Tensile Strength: Ultimate (UTS), MPa 1130
1150
Tensile Strength: Yield (Proof), MPa 940
1010

Thermal Properties

Latent Heat of Fusion, J/g 250
250
Maximum Temperature: Mechanical, °C 440
420
Melting Completion (Liquidus), °C 1450
1450
Melting Onset (Solidus), °C 1410
1410
Specific Heat Capacity, J/kg-K 480
470
Thermal Conductivity, W/m-K 39
43
Thermal Expansion, µm/m-K 13
13

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 7.5
7.2
Electrical Conductivity: Equal Weight (Specific), % IACS 8.6
8.3

Otherwise Unclassified Properties

Base Metal Price, % relative 2.8
2.1
Density, g/cm3 7.8
7.8
Embodied Carbon, kg CO2/kg material 1.6
1.4
Embodied Energy, MJ/kg 22
19
Embodied Water, L/kg 65
50

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 120
150
Resilience: Unit (Modulus of Resilience), kJ/m3 2340
2700
Stiffness to Weight: Axial, points 13
13
Stiffness to Weight: Bending, points 25
24
Strength to Weight: Axial, points 40
41
Strength to Weight: Bending, points 31
31
Thermal Diffusivity, mm2/s 10
12
Thermal Shock Resistance, points 33
34

Alloy Composition

Aluminum (Al), % 0.8 to 1.2
0
Carbon (C), % 0.38 to 0.45
0.56 to 0.61
Chromium (Cr), % 1.5 to 1.8
0.7 to 0.9
Iron (Fe), % 95.5 to 97.1
97.1 to 97.8
Manganese (Mn), % 0.4 to 0.7
0.75 to 1.0
Molybdenum (Mo), % 0.2 to 0.35
0
Phosphorus (P), % 0 to 0.025
0 to 0.035
Silicon (Si), % 0 to 0.4
0.15 to 0.35
Sulfur (S), % 0 to 0.035
0 to 0.040