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EN AC-21100 Aluminum vs. Automotive Malleable Cast Iron

EN AC-21100 aluminum belongs to the aluminum alloys classification, while automotive malleable cast iron belongs to the iron alloys. There are 28 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is EN AC-21100 aluminum and the bottom bar is automotive malleable cast iron.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 100 to 110
130 to 290
Elastic (Young's, Tensile) Modulus, GPa 71
180
Elongation at Break, % 6.2 to 7.3
1.0 to 10
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 27
70
Tensile Strength: Ultimate (UTS), MPa 340 to 350
350 to 720
Tensile Strength: Yield (Proof), MPa 210 to 240
220 to 590

Thermal Properties

Latent Heat of Fusion, J/g 390
260
Melting Completion (Liquidus), °C 670
1410
Melting Onset (Solidus), °C 550
1370
Specific Heat Capacity, J/kg-K 880
480
Thermal Conductivity, W/m-K 130
41
Thermal Expansion, µm/m-K 23
14

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 34
7.4
Electrical Conductivity: Equal Weight (Specific), % IACS 100
8.7

Otherwise Unclassified Properties

Base Metal Price, % relative 11
1.9
Density, g/cm3 3.0
7.6
Embodied Carbon, kg CO2/kg material 8.0
1.5
Embodied Energy, MJ/kg 150
20
Embodied Water, L/kg 1150
45

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 19 to 21
6.8 to 30
Resilience: Unit (Modulus of Resilience), kJ/m3 300 to 400
130 to 950
Stiffness to Weight: Axial, points 13
13
Stiffness to Weight: Bending, points 46
25
Strength to Weight: Axial, points 31 to 33
13 to 26
Strength to Weight: Bending, points 36 to 37
14 to 24
Thermal Diffusivity, mm2/s 48
11
Thermal Shock Resistance, points 15
9.9 to 21

Alloy Composition


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Aluminum (Al), % 93.4 to 95.7
0
Carbon (C), % 0
2.2 to 2.9
Copper (Cu), % 4.2 to 5.2
0
Iron (Fe), % 0 to 0.19
93.6 to 96.7
Manganese (Mn), % 0 to 0.55
0.15 to 1.3
Phosphorus (P), % 0
0.020 to 0.15
Silicon (Si), % 0 to 0.18
0.9 to 1.9
Sulfur (S), % 0
0.020 to 0.2
Titanium (Ti), % 0.15 to 0.3
0
Zinc (Zn), % 0 to 0.070
0
Residuals, % 0 to 0.1
0