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EN AC-21100 Aluminum vs. S45500 Stainless Steel

EN AC-21100 aluminum belongs to the aluminum alloys classification, while S45500 stainless steel belongs to the iron alloys. There are 25 material properties with values for both materials. Properties with values for just one material (10, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is EN AC-21100 aluminum and the bottom bar is S45500 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 100 to 110
280 to 500
Elastic (Young's, Tensile) Modulus, GPa 71
190
Elongation at Break, % 6.2 to 7.3
3.4 to 11
Fatigue Strength, MPa 79 to 87
570 to 890
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 27
75
Tensile Strength: Ultimate (UTS), MPa 340 to 350
1370 to 1850
Tensile Strength: Yield (Proof), MPa 210 to 240
1240 to 1700

Thermal Properties

Latent Heat of Fusion, J/g 390
270
Maximum Temperature: Mechanical, °C 170
760
Melting Completion (Liquidus), °C 670
1440
Melting Onset (Solidus), °C 550
1400
Specific Heat Capacity, J/kg-K 880
470
Thermal Expansion, µm/m-K 23
11

Otherwise Unclassified Properties

Base Metal Price, % relative 11
17
Density, g/cm3 3.0
7.9
Embodied Carbon, kg CO2/kg material 8.0
3.8
Embodied Energy, MJ/kg 150
57
Embodied Water, L/kg 1150
120

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 19 to 21
45 to 190
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 46
24
Strength to Weight: Axial, points 31 to 33
48 to 65
Strength to Weight: Bending, points 36 to 37
35 to 42
Thermal Shock Resistance, points 15
48 to 64

Alloy Composition


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Aluminum (Al), % 93.4 to 95.7
0
Carbon (C), % 0
0 to 0.050
Chromium (Cr), % 0
11 to 12.5
Copper (Cu), % 4.2 to 5.2
1.5 to 2.5
Iron (Fe), % 0 to 0.19
71.5 to 79.2
Manganese (Mn), % 0 to 0.55
0 to 0.5
Molybdenum (Mo), % 0
0 to 0.5
Nickel (Ni), % 0
7.5 to 9.5
Niobium (Nb), % 0
0 to 0.5
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 0 to 0.18
0 to 0.5
Sulfur (S), % 0
0 to 0.030
Tantalum (Ta), % 0
0 to 0.5
Titanium (Ti), % 0.15 to 0.3
0.8 to 1.4
Zinc (Zn), % 0 to 0.070
0
Residuals, % 0 to 0.1
0