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EN AC-21100 Aluminum vs. Zamak 5

EN AC-21100 aluminum belongs to the aluminum alloys classification, while Zamak 5 belongs to the zinc alloys. There are 30 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is EN AC-21100 aluminum and the bottom bar is Zamak 5.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 100 to 110
92
Elastic (Young's, Tensile) Modulus, GPa 71
87
Elongation at Break, % 6.2 to 7.3
6.3
Fatigue Strength, MPa 79 to 87
56
Poisson's Ratio 0.33
0.25
Shear Modulus, GPa 27
33
Tensile Strength: Ultimate (UTS), MPa 340 to 350
330
Tensile Strength: Yield (Proof), MPa 210 to 240
240

Thermal Properties

Latent Heat of Fusion, J/g 390
120
Maximum Temperature: Mechanical, °C 170
95
Melting Completion (Liquidus), °C 670
390
Melting Onset (Solidus), °C 550
380
Specific Heat Capacity, J/kg-K 880
410
Thermal Conductivity, W/m-K 130
110
Thermal Expansion, µm/m-K 23
27

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 34
26
Electrical Conductivity: Equal Weight (Specific), % IACS 100
37

Otherwise Unclassified Properties

Base Metal Price, % relative 11
12
Density, g/cm3 3.0
6.4
Embodied Carbon, kg CO2/kg material 8.0
3.0
Embodied Energy, MJ/kg 150
57
Embodied Water, L/kg 1150
380

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 19 to 21
19
Resilience: Unit (Modulus of Resilience), kJ/m3 300 to 400
330
Stiffness to Weight: Axial, points 13
7.5
Stiffness to Weight: Bending, points 46
23
Strength to Weight: Axial, points 31 to 33
14
Strength to Weight: Bending, points 36 to 37
16
Thermal Diffusivity, mm2/s 48
42
Thermal Shock Resistance, points 15
9.9

Alloy Composition


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Aluminum (Al), % 93.4 to 95.7
3.5 to 4.3
Cadmium (Cd), % 0
0 to 0.0050
Copper (Cu), % 4.2 to 5.2
0.7 to 1.3
Iron (Fe), % 0 to 0.19
0 to 0.1
Lead (Pb), % 0
0 to 0.0050
Magnesium (Mg), % 0
0.025 to 0.080
Manganese (Mn), % 0 to 0.55
0
Nickel (Ni), % 0
0 to 0.020
Silicon (Si), % 0 to 0.18
0 to 0.030
Tin (Sn), % 0
0 to 0.0030
Titanium (Ti), % 0.15 to 0.3
0
Zinc (Zn), % 0 to 0.070
94.3 to 95.7
Residuals, % 0 to 0.1
0