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EN AC-21200 Aluminum vs. EN 1.4542 Stainless Steel

EN AC-21200 aluminum belongs to the aluminum alloys classification, while EN 1.4542 stainless steel belongs to the iron alloys. There are 29 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is EN AC-21200 aluminum and the bottom bar is EN 1.4542 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 71
190
Elongation at Break, % 3.9 to 6.2
5.7 to 20
Fatigue Strength, MPa 110 to 130
370 to 640
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 27
76
Tensile Strength: Ultimate (UTS), MPa 410 to 440
880 to 1470
Tensile Strength: Yield (Proof), MPa 270 to 360
580 to 1300

Thermal Properties

Latent Heat of Fusion, J/g 390
280
Maximum Temperature: Mechanical, °C 170
860
Melting Completion (Liquidus), °C 660
1430
Melting Onset (Solidus), °C 550
1380
Specific Heat Capacity, J/kg-K 880
470
Thermal Conductivity, W/m-K 130
16
Thermal Expansion, µm/m-K 23
11

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 34
2.4
Electrical Conductivity: Equal Weight (Specific), % IACS 100
2.8

Otherwise Unclassified Properties

Base Metal Price, % relative 10
13
Density, g/cm3 3.0
7.8
Embodied Carbon, kg CO2/kg material 8.0
2.7
Embodied Energy, MJ/kg 150
39
Embodied Water, L/kg 1150
130

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 16 to 22
62 to 160
Resilience: Unit (Modulus of Resilience), kJ/m3 500 to 930
880 to 4360
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 46
25
Strength to Weight: Axial, points 38 to 40
31 to 52
Strength to Weight: Bending, points 41 to 43
26 to 37
Thermal Diffusivity, mm2/s 49
4.3
Thermal Shock Resistance, points 18 to 19
29 to 49

Alloy Composition


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Aluminum (Al), % 93.3 to 95.7
0
Carbon (C), % 0
0 to 0.070
Chromium (Cr), % 0
15 to 17
Copper (Cu), % 4.0 to 5.0
3.0 to 5.0
Iron (Fe), % 0 to 0.2
69.6 to 79
Lead (Pb), % 0 to 0.030
0
Magnesium (Mg), % 0.15 to 0.5
0
Manganese (Mn), % 0.2 to 0.5
0 to 1.5
Molybdenum (Mo), % 0
0 to 0.6
Nickel (Ni), % 0 to 0.050
3.0 to 5.0
Niobium (Nb), % 0
0 to 0.45
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 0 to 0.1
0 to 0.7
Sulfur (S), % 0
0 to 0.015
Tin (Sn), % 0 to 0.030
0
Titanium (Ti), % 0 to 0.1
0
Zinc (Zn), % 0 to 0.1
0
Residuals, % 0 to 0.1
0