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EN AC-42000 Aluminum vs. AISI 301L Stainless Steel

EN AC-42000 aluminum belongs to the aluminum alloys classification, while AISI 301L stainless steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is EN AC-42000 aluminum and the bottom bar is AISI 301L stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 59 to 91
210 to 320
Elastic (Young's, Tensile) Modulus, GPa 70
200
Elongation at Break, % 1.1 to 2.4
22 to 50
Fatigue Strength, MPa 67 to 76
240 to 530
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 26
77
Tensile Strength: Ultimate (UTS), MPa 170 to 270
620 to 1040
Tensile Strength: Yield (Proof), MPa 95 to 230
250 to 790

Thermal Properties

Latent Heat of Fusion, J/g 500
280
Maximum Temperature: Mechanical, °C 170
890
Melting Completion (Liquidus), °C 610
1430
Melting Onset (Solidus), °C 600
1390
Specific Heat Capacity, J/kg-K 900
480
Thermal Conductivity, W/m-K 160
15
Thermal Expansion, µm/m-K 22
16

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 38
2.3
Electrical Conductivity: Equal Weight (Specific), % IACS 130
2.7

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
13
Density, g/cm3 2.6
7.8
Embodied Carbon, kg CO2/kg material 8.0
2.7
Embodied Energy, MJ/kg 150
39
Embodied Water, L/kg 1110
130

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 2.8 to 5.7
210 to 300
Resilience: Unit (Modulus of Resilience), kJ/m3 64 to 370
160 to 1580
Stiffness to Weight: Axial, points 15
14
Stiffness to Weight: Bending, points 53
25
Strength to Weight: Axial, points 18 to 28
22 to 37
Strength to Weight: Bending, points 26 to 35
21 to 29
Thermal Diffusivity, mm2/s 66
4.1
Thermal Shock Resistance, points 7.9 to 12
14 to 24

Alloy Composition


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Aluminum (Al), % 89.9 to 93.3
0
Carbon (C), % 0
0 to 0.030
Chromium (Cr), % 0
16 to 18
Copper (Cu), % 0 to 0.2
0
Iron (Fe), % 0 to 0.55
70.7 to 78
Lead (Pb), % 0 to 0.15
0
Magnesium (Mg), % 0.2 to 0.65
0
Manganese (Mn), % 0 to 0.35
0 to 2.0
Nickel (Ni), % 0 to 0.15
6.0 to 8.0
Nitrogen (N), % 0
0 to 0.2
Phosphorus (P), % 0
0 to 0.045
Silicon (Si), % 6.5 to 7.5
0 to 1.0
Sulfur (S), % 0
0 to 0.030
Tin (Sn), % 0 to 0.050
0
Titanium (Ti), % 0 to 0.25
0
Zinc (Zn), % 0 to 0.15
0
Residuals, % 0 to 0.15
0