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EN AC-42000 Aluminum vs. SAE-AISI M42 Steel

EN AC-42000 aluminum belongs to the aluminum alloys classification, while SAE-AISI M42 steel belongs to the iron alloys. There are 21 material properties with values for both materials. Properties with values for just one material (10, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is EN AC-42000 aluminum and the bottom bar is SAE-AISI M42 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 70
200
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 26
78
Tensile Strength: Ultimate (UTS), MPa 170 to 270
810 to 2310

Thermal Properties

Latent Heat of Fusion, J/g 500
270
Melting Completion (Liquidus), °C 610
1540
Melting Onset (Solidus), °C 600
1490
Specific Heat Capacity, J/kg-K 900
450
Thermal Conductivity, W/m-K 160
20
Thermal Expansion, µm/m-K 22
12

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
30
Density, g/cm3 2.6
8.2
Embodied Carbon, kg CO2/kg material 8.0
7.4
Embodied Energy, MJ/kg 150
100
Embodied Water, L/kg 1110
140

Common Calculations

Stiffness to Weight: Axial, points 15
14
Stiffness to Weight: Bending, points 53
24
Strength to Weight: Axial, points 18 to 28
28 to 79
Strength to Weight: Bending, points 26 to 35
24 to 48
Thermal Diffusivity, mm2/s 66
5.4
Thermal Shock Resistance, points 7.9 to 12
25 to 71

Alloy Composition


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Aluminum (Al), % 89.9 to 93.3
0
Carbon (C), % 0
1.1 to 1.2
Chromium (Cr), % 0
3.5 to 4.3
Cobalt (Co), % 0
7.8 to 8.8
Copper (Cu), % 0 to 0.2
0 to 0.25
Iron (Fe), % 0 to 0.55
76.3 to 81
Lead (Pb), % 0 to 0.15
0
Magnesium (Mg), % 0.2 to 0.65
0
Manganese (Mn), % 0 to 0.35
0.15 to 0.4
Molybdenum (Mo), % 0
9.0 to 10
Nickel (Ni), % 0 to 0.15
0 to 0.3
Phosphorus (P), % 0
0 to 0.030
Silicon (Si), % 6.5 to 7.5
0.15 to 0.65
Sulfur (S), % 0
0 to 0.030
Tin (Sn), % 0 to 0.050
0
Titanium (Ti), % 0 to 0.25
0
Tungsten (W), % 0
1.2 to 1.9
Vanadium (V), % 0
1.0 to 1.4
Zinc (Zn), % 0 to 0.15
0
Residuals, % 0 to 0.15
0