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EN AC-44000 Aluminum vs. AISI 420 Stainless Steel

EN AC-44000 aluminum belongs to the aluminum alloys classification, while AISI 420 stainless steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is EN AC-44000 aluminum and the bottom bar is AISI 420 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 51
190
Elastic (Young's, Tensile) Modulus, GPa 71
190
Elongation at Break, % 7.3
8.0 to 15
Fatigue Strength, MPa 64
220 to 670
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 27
76
Tensile Strength: Ultimate (UTS), MPa 180
690 to 1720
Tensile Strength: Yield (Proof), MPa 86
380 to 1310

Thermal Properties

Latent Heat of Fusion, J/g 560
280
Maximum Temperature: Mechanical, °C 170
620
Melting Completion (Liquidus), °C 590
1510
Melting Onset (Solidus), °C 590
1450
Specific Heat Capacity, J/kg-K 910
480
Thermal Conductivity, W/m-K 140
27
Thermal Expansion, µm/m-K 21
10

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 36
3.0
Electrical Conductivity: Equal Weight (Specific), % IACS 130
3.5

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
7.5
Density, g/cm3 2.5
7.7
Embodied Carbon, kg CO2/kg material 7.8
2.0
Embodied Energy, MJ/kg 150
28
Embodied Water, L/kg 1070
100

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 11
88 to 130
Resilience: Unit (Modulus of Resilience), kJ/m3 51
380 to 4410
Stiffness to Weight: Axial, points 16
14
Stiffness to Weight: Bending, points 55
25
Strength to Weight: Axial, points 20
25 to 62
Strength to Weight: Bending, points 28
22 to 41
Thermal Diffusivity, mm2/s 61
7.3
Thermal Shock Resistance, points 8.4
25 to 62

Alloy Composition


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Aluminum (Al), % 87.1 to 90
0
Carbon (C), % 0
0.15 to 0.4
Chromium (Cr), % 0
12 to 14
Copper (Cu), % 0 to 0.050
0
Iron (Fe), % 0 to 0.19
82.3 to 87.9
Magnesium (Mg), % 0 to 0.45
0
Manganese (Mn), % 0 to 0.1
0 to 1.0
Molybdenum (Mo), % 0
0 to 0.5
Nickel (Ni), % 0
0 to 0.75
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 10 to 11.8
0 to 1.0
Sulfur (S), % 0
0 to 0.030
Titanium (Ti), % 0 to 0.15
0
Zinc (Zn), % 0 to 0.070
0
Residuals, % 0 to 0.1
0