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EN AC-44000 Aluminum vs. SAE-AISI 4340M Steel

EN AC-44000 aluminum belongs to the aluminum alloys classification, while SAE-AISI 4340M steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is EN AC-44000 aluminum and the bottom bar is SAE-AISI 4340M steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 51
710
Elastic (Young's, Tensile) Modulus, GPa 71
190
Elongation at Break, % 7.3
6.0
Fatigue Strength, MPa 64
690
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 27
72
Tensile Strength: Ultimate (UTS), MPa 180
2340
Tensile Strength: Yield (Proof), MPa 86
1240

Thermal Properties

Latent Heat of Fusion, J/g 560
280
Maximum Temperature: Mechanical, °C 170
430
Melting Completion (Liquidus), °C 590
1440
Melting Onset (Solidus), °C 590
1400
Specific Heat Capacity, J/kg-K 910
480
Thermal Conductivity, W/m-K 140
38
Thermal Expansion, µm/m-K 21
13

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 36
7.8
Electrical Conductivity: Equal Weight (Specific), % IACS 130
9.1

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
3.9
Density, g/cm3 2.5
7.8
Embodied Carbon, kg CO2/kg material 7.8
1.9
Embodied Energy, MJ/kg 150
26
Embodied Water, L/kg 1070
55

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 11
120
Resilience: Unit (Modulus of Resilience), kJ/m3 51
4120
Stiffness to Weight: Axial, points 16
13
Stiffness to Weight: Bending, points 55
25
Strength to Weight: Axial, points 20
84
Strength to Weight: Bending, points 28
51
Thermal Diffusivity, mm2/s 61
10
Thermal Shock Resistance, points 8.4
70

Alloy Composition


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Aluminum (Al), % 87.1 to 90
0
Carbon (C), % 0
0.38 to 0.43
Chromium (Cr), % 0
0.7 to 1.0
Copper (Cu), % 0 to 0.050
0
Iron (Fe), % 0 to 0.19
93.3 to 94.8
Magnesium (Mg), % 0 to 0.45
0
Manganese (Mn), % 0 to 0.1
0.65 to 0.9
Molybdenum (Mo), % 0
0.35 to 0.45
Nickel (Ni), % 0
1.7 to 2.0
Phosphorus (P), % 0
0 to 0.012
Silicon (Si), % 10 to 11.8
1.5 to 1.8
Sulfur (S), % 0
0 to 0.012
Titanium (Ti), % 0 to 0.15
0
Vanadium (V), % 0
0.050 to 0.1
Zinc (Zn), % 0 to 0.070
0
Residuals, % 0 to 0.1
0