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EN AC-44100 Aluminum vs. AWS BNi-5

EN AC-44100 aluminum belongs to the aluminum alloys classification, while AWS BNi-5 belongs to the nickel alloys. There are 19 material properties with values for both materials. Properties with values for just one material (12, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is EN AC-44100 aluminum and the bottom bar is AWS BNi-5.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 72
190
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 27
72
Tensile Strength: Ultimate (UTS), MPa 180
470

Thermal Properties

Latent Heat of Fusion, J/g 570
470
Melting Completion (Liquidus), °C 590
1140
Melting Onset (Solidus), °C 580
1080
Specific Heat Capacity, J/kg-K 900
510
Thermal Expansion, µm/m-K 21
12

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
55
Density, g/cm3 2.5
7.7
Embodied Carbon, kg CO2/kg material 7.7
8.9
Embodied Energy, MJ/kg 140
130
Embodied Water, L/kg 1050
260

Common Calculations

Stiffness to Weight: Axial, points 16
13
Stiffness to Weight: Bending, points 55
25
Strength to Weight: Axial, points 19
17
Strength to Weight: Bending, points 27
17
Thermal Shock Resistance, points 8.2
15

Alloy Composition


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Aluminum (Al), % 84.4 to 89.5
0 to 0.050
Boron (B), % 0
0 to 0.030
Carbon (C), % 0
0 to 0.060
Chromium (Cr), % 0
18.5 to 19.5
Cobalt (Co), % 0
0 to 0.1
Copper (Cu), % 0 to 0.15
0
Iron (Fe), % 0 to 0.65
0
Lead (Pb), % 0 to 0.1
0
Magnesium (Mg), % 0 to 0.1
0
Manganese (Mn), % 0 to 0.55
0
Nickel (Ni), % 0 to 0.1
69.1 to 71.8
Phosphorus (P), % 0
0 to 0.020
Selenium (Se), % 0
0 to 0.0050
Silicon (Si), % 10.5 to 13.5
9.8 to 10.5
Sulfur (S), % 0
0 to 0.020
Titanium (Ti), % 0 to 0.2
0 to 0.050
Zinc (Zn), % 0 to 0.15
0
Zirconium (Zr), % 0
0 to 0.050
Residuals, % 0 to 0.15
0 to 0.5