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EN AC-44100 Aluminum vs. EN 1.5402 Steel

EN AC-44100 aluminum belongs to the aluminum alloys classification, while EN 1.5402 steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is EN AC-44100 aluminum and the bottom bar is EN 1.5402 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 59
180
Elastic (Young's, Tensile) Modulus, GPa 72
190
Elongation at Break, % 4.9
23
Fatigue Strength, MPa 64
260
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 27
73
Tensile Strength: Ultimate (UTS), MPa 180
580
Tensile Strength: Yield (Proof), MPa 87
370

Thermal Properties

Latent Heat of Fusion, J/g 570
250
Maximum Temperature: Mechanical, °C 170
410
Melting Completion (Liquidus), °C 590
1470
Melting Onset (Solidus), °C 580
1420
Specific Heat Capacity, J/kg-K 900
470
Thermal Conductivity, W/m-K 130
51
Thermal Expansion, µm/m-K 21
13

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 34
7.2
Electrical Conductivity: Equal Weight (Specific), % IACS 120
8.2

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
2.4
Density, g/cm3 2.5
7.9
Embodied Carbon, kg CO2/kg material 7.7
1.7
Embodied Energy, MJ/kg 140
22
Embodied Water, L/kg 1050
49

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 7.1
120
Resilience: Unit (Modulus of Resilience), kJ/m3 53
360
Stiffness to Weight: Axial, points 16
13
Stiffness to Weight: Bending, points 55
24
Strength to Weight: Axial, points 19
21
Strength to Weight: Bending, points 27
20
Thermal Diffusivity, mm2/s 58
14
Thermal Shock Resistance, points 8.2
17

Alloy Composition


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Aluminum (Al), % 84.4 to 89.5
0
Carbon (C), % 0
0 to 0.18
Copper (Cu), % 0 to 0.15
0
Iron (Fe), % 0 to 0.65
97.3 to 98.7
Lead (Pb), % 0 to 0.1
0
Magnesium (Mg), % 0 to 0.1
0
Manganese (Mn), % 0 to 0.55
0.9 to 1.4
Molybdenum (Mo), % 0
0.4 to 0.6
Nickel (Ni), % 0 to 0.1
0
Phosphorus (P), % 0
0 to 0.025
Silicon (Si), % 10.5 to 13.5
0 to 0.4
Sulfur (S), % 0
0 to 0.015
Titanium (Ti), % 0 to 0.2
0
Vanadium (V), % 0
0.040 to 0.080
Zinc (Zn), % 0 to 0.15
0
Residuals, % 0 to 0.15
0