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EN AC-44100 Aluminum vs. SAE-AISI M42 Steel

EN AC-44100 aluminum belongs to the aluminum alloys classification, while SAE-AISI M42 steel belongs to the iron alloys. There are 21 material properties with values for both materials. Properties with values for just one material (10, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is EN AC-44100 aluminum and the bottom bar is SAE-AISI M42 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 72
200
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 27
78
Tensile Strength: Ultimate (UTS), MPa 180
810 to 2310

Thermal Properties

Latent Heat of Fusion, J/g 570
270
Melting Completion (Liquidus), °C 590
1540
Melting Onset (Solidus), °C 580
1490
Specific Heat Capacity, J/kg-K 900
450
Thermal Conductivity, W/m-K 130
20
Thermal Expansion, µm/m-K 21
12

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
30
Density, g/cm3 2.5
8.2
Embodied Carbon, kg CO2/kg material 7.7
7.4
Embodied Energy, MJ/kg 140
100
Embodied Water, L/kg 1050
140

Common Calculations

Stiffness to Weight: Axial, points 16
14
Stiffness to Weight: Bending, points 55
24
Strength to Weight: Axial, points 19
28 to 79
Strength to Weight: Bending, points 27
24 to 48
Thermal Diffusivity, mm2/s 58
5.4
Thermal Shock Resistance, points 8.2
25 to 71

Alloy Composition


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Aluminum (Al), % 84.4 to 89.5
0
Carbon (C), % 0
1.1 to 1.2
Chromium (Cr), % 0
3.5 to 4.3
Cobalt (Co), % 0
7.8 to 8.8
Copper (Cu), % 0 to 0.15
0 to 0.25
Iron (Fe), % 0 to 0.65
76.3 to 81
Lead (Pb), % 0 to 0.1
0
Magnesium (Mg), % 0 to 0.1
0
Manganese (Mn), % 0 to 0.55
0.15 to 0.4
Molybdenum (Mo), % 0
9.0 to 10
Nickel (Ni), % 0 to 0.1
0 to 0.3
Phosphorus (P), % 0
0 to 0.030
Silicon (Si), % 10.5 to 13.5
0.15 to 0.65
Sulfur (S), % 0
0 to 0.030
Titanium (Ti), % 0 to 0.2
0
Tungsten (W), % 0
1.2 to 1.9
Vanadium (V), % 0
1.0 to 1.4
Zinc (Zn), % 0 to 0.15
0
Residuals, % 0 to 0.15
0