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EN AC-44100 Aluminum vs. S15500 Stainless Steel

EN AC-44100 aluminum belongs to the aluminum alloys classification, while S15500 stainless steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (6, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is EN AC-44100 aluminum and the bottom bar is S15500 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 59
290 to 430
Elastic (Young's, Tensile) Modulus, GPa 72
190
Elongation at Break, % 4.9
6.8 to 16
Fatigue Strength, MPa 64
350 to 650
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 27
75
Tensile Strength: Ultimate (UTS), MPa 180
890 to 1490
Tensile Strength: Yield (Proof), MPa 87
590 to 1310

Thermal Properties

Latent Heat of Fusion, J/g 570
280
Maximum Temperature: Mechanical, °C 170
820
Melting Completion (Liquidus), °C 590
1430
Melting Onset (Solidus), °C 580
1380
Specific Heat Capacity, J/kg-K 900
480
Thermal Conductivity, W/m-K 130
17
Thermal Expansion, µm/m-K 21
11

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 34
2.2
Electrical Conductivity: Equal Weight (Specific), % IACS 120
2.5

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
13
Density, g/cm3 2.5
7.8
Embodied Carbon, kg CO2/kg material 7.7
2.7
Embodied Energy, MJ/kg 140
39
Embodied Water, L/kg 1050
130

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 7.1
98 to 120
Resilience: Unit (Modulus of Resilience), kJ/m3 53
890 to 4460
Stiffness to Weight: Axial, points 16
14
Stiffness to Weight: Bending, points 55
25
Strength to Weight: Axial, points 19
32 to 53
Strength to Weight: Bending, points 27
26 to 37
Thermal Diffusivity, mm2/s 58
4.6
Thermal Shock Resistance, points 8.2
30 to 50

Alloy Composition


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Aluminum (Al), % 84.4 to 89.5
0
Carbon (C), % 0
0 to 0.070
Chromium (Cr), % 0
14 to 15.5
Copper (Cu), % 0 to 0.15
2.5 to 4.5
Iron (Fe), % 0 to 0.65
71.9 to 79.9
Lead (Pb), % 0 to 0.1
0
Magnesium (Mg), % 0 to 0.1
0
Manganese (Mn), % 0 to 0.55
0 to 1.0
Nickel (Ni), % 0 to 0.1
3.5 to 5.5
Niobium (Nb), % 0
0.15 to 0.45
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 10.5 to 13.5
0 to 1.0
Sulfur (S), % 0
0 to 0.030
Titanium (Ti), % 0 to 0.2
0
Zinc (Zn), % 0 to 0.15
0
Residuals, % 0 to 0.15
0