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EN AC-44100 Aluminum vs. S20161 Stainless Steel

EN AC-44100 aluminum belongs to the aluminum alloys classification, while S20161 stainless steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is EN AC-44100 aluminum and the bottom bar is S20161 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 59
250
Elastic (Young's, Tensile) Modulus, GPa 72
190
Elongation at Break, % 4.9
46
Fatigue Strength, MPa 64
360
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 27
76
Tensile Strength: Ultimate (UTS), MPa 180
980
Tensile Strength: Yield (Proof), MPa 87
390

Thermal Properties

Latent Heat of Fusion, J/g 570
330
Maximum Temperature: Mechanical, °C 170
870
Melting Completion (Liquidus), °C 590
1380
Melting Onset (Solidus), °C 580
1330
Specific Heat Capacity, J/kg-K 900
490
Thermal Conductivity, W/m-K 130
15
Thermal Expansion, µm/m-K 21
16

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 34
2.5
Electrical Conductivity: Equal Weight (Specific), % IACS 120
2.9

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
12
Density, g/cm3 2.5
7.5
Embodied Carbon, kg CO2/kg material 7.7
2.7
Embodied Energy, MJ/kg 140
39
Embodied Water, L/kg 1050
130

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 7.1
360
Resilience: Unit (Modulus of Resilience), kJ/m3 53
390
Stiffness to Weight: Axial, points 16
14
Stiffness to Weight: Bending, points 55
26
Strength to Weight: Axial, points 19
36
Strength to Weight: Bending, points 27
29
Thermal Diffusivity, mm2/s 58
4.0
Thermal Shock Resistance, points 8.2
22

Alloy Composition


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Aluminum (Al), % 84.4 to 89.5
0
Carbon (C), % 0
0 to 0.15
Chromium (Cr), % 0
15 to 18
Copper (Cu), % 0 to 0.15
0
Iron (Fe), % 0 to 0.65
65.6 to 73.9
Lead (Pb), % 0 to 0.1
0
Magnesium (Mg), % 0 to 0.1
0
Manganese (Mn), % 0 to 0.55
4.0 to 6.0
Nickel (Ni), % 0 to 0.1
4.0 to 6.0
Nitrogen (N), % 0
0.080 to 0.2
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 10.5 to 13.5
3.0 to 4.0
Sulfur (S), % 0
0 to 0.040
Titanium (Ti), % 0 to 0.2
0
Zinc (Zn), % 0 to 0.15
0
Residuals, % 0 to 0.15
0