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EN AC-44100 Aluminum vs. S34565 Stainless Steel

EN AC-44100 aluminum belongs to the aluminum alloys classification, while S34565 stainless steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is EN AC-44100 aluminum and the bottom bar is S34565 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 59
200
Elastic (Young's, Tensile) Modulus, GPa 72
210
Elongation at Break, % 4.9
39
Fatigue Strength, MPa 64
400
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 27
80
Tensile Strength: Ultimate (UTS), MPa 180
900
Tensile Strength: Yield (Proof), MPa 87
470

Thermal Properties

Latent Heat of Fusion, J/g 570
310
Maximum Temperature: Mechanical, °C 170
1100
Melting Completion (Liquidus), °C 590
1420
Melting Onset (Solidus), °C 580
1380
Specific Heat Capacity, J/kg-K 900
470
Thermal Conductivity, W/m-K 130
12
Thermal Expansion, µm/m-K 21
15

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 34
1.9
Electrical Conductivity: Equal Weight (Specific), % IACS 120
2.1

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
28
Density, g/cm3 2.5
7.9
Embodied Carbon, kg CO2/kg material 7.7
5.3
Embodied Energy, MJ/kg 140
73
Embodied Water, L/kg 1050
210

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 7.1
300
Resilience: Unit (Modulus of Resilience), kJ/m3 53
540
Stiffness to Weight: Axial, points 16
14
Stiffness to Weight: Bending, points 55
25
Strength to Weight: Axial, points 19
32
Strength to Weight: Bending, points 27
26
Thermal Diffusivity, mm2/s 58
3.2
Thermal Shock Resistance, points 8.2
22

Alloy Composition


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Aluminum (Al), % 84.4 to 89.5
0
Carbon (C), % 0
0 to 0.030
Chromium (Cr), % 0
23 to 25
Copper (Cu), % 0 to 0.15
0
Iron (Fe), % 0 to 0.65
43.2 to 51.6
Lead (Pb), % 0 to 0.1
0
Magnesium (Mg), % 0 to 0.1
0
Manganese (Mn), % 0 to 0.55
5.0 to 7.0
Molybdenum (Mo), % 0
4.0 to 5.0
Nickel (Ni), % 0 to 0.1
16 to 18
Niobium (Nb), % 0
0 to 0.1
Nitrogen (N), % 0
0.4 to 0.6
Phosphorus (P), % 0
0 to 0.030
Silicon (Si), % 10.5 to 13.5
0 to 1.0
Sulfur (S), % 0
0 to 0.010
Titanium (Ti), % 0 to 0.2
0
Zinc (Zn), % 0 to 0.15
0
Residuals, % 0 to 0.15
0