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EN AC-44100 Aluminum vs. Zamak 2

EN AC-44100 aluminum belongs to the aluminum alloys classification, while Zamak 2 belongs to the zinc alloys. There are 30 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is EN AC-44100 aluminum and the bottom bar is Zamak 2.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 59
100
Elastic (Young's, Tensile) Modulus, GPa 72
87
Elongation at Break, % 4.9
6.0
Fatigue Strength, MPa 64
59
Poisson's Ratio 0.33
0.26
Shear Modulus, GPa 27
33
Tensile Strength: Ultimate (UTS), MPa 180
360
Tensile Strength: Yield (Proof), MPa 87
270

Thermal Properties

Latent Heat of Fusion, J/g 570
130
Maximum Temperature: Mechanical, °C 170
95
Melting Completion (Liquidus), °C 590
390
Melting Onset (Solidus), °C 580
380
Specific Heat Capacity, J/kg-K 900
410
Thermal Conductivity, W/m-K 130
110
Thermal Expansion, µm/m-K 21
28

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 34
25
Electrical Conductivity: Equal Weight (Specific), % IACS 120
35

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
12
Density, g/cm3 2.5
6.5
Embodied Carbon, kg CO2/kg material 7.7
3.0
Embodied Energy, MJ/kg 140
57
Embodied Water, L/kg 1050
380

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 7.1
20
Resilience: Unit (Modulus of Resilience), kJ/m3 53
420
Stiffness to Weight: Axial, points 16
7.5
Stiffness to Weight: Bending, points 55
23
Strength to Weight: Axial, points 19
15
Strength to Weight: Bending, points 27
17
Thermal Diffusivity, mm2/s 58
41
Thermal Shock Resistance, points 8.2
11

Alloy Composition


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Aluminum (Al), % 84.4 to 89.5
3.5 to 4.3
Cadmium (Cd), % 0
0 to 0.0050
Copper (Cu), % 0 to 0.15
2.5 to 3.3
Iron (Fe), % 0 to 0.65
0 to 0.1
Lead (Pb), % 0 to 0.1
0 to 0.0050
Magnesium (Mg), % 0 to 0.1
0.020 to 0.060
Manganese (Mn), % 0 to 0.55
0
Nickel (Ni), % 0 to 0.1
0 to 0.020
Silicon (Si), % 10.5 to 13.5
0 to 0.030
Tin (Sn), % 0
0 to 0.0030
Titanium (Ti), % 0 to 0.2
0
Zinc (Zn), % 0 to 0.15
92.2 to 94
Residuals, % 0 to 0.15
0