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EN AC-45100 Aluminum vs. SAE-AISI 1010 Steel

EN AC-45100 aluminum belongs to the aluminum alloys classification, while SAE-AISI 1010 steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is EN AC-45100 aluminum and the bottom bar is SAE-AISI 1010 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 97 to 130
100 to 110
Elastic (Young's, Tensile) Modulus, GPa 72
190
Elongation at Break, % 1.0 to 2.8
22 to 31
Fatigue Strength, MPa 82 to 99
150 to 230
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 27
73
Tensile Strength: Ultimate (UTS), MPa 300 to 360
350 to 400
Tensile Strength: Yield (Proof), MPa 210 to 320
190 to 330

Thermal Properties

Latent Heat of Fusion, J/g 470
250
Maximum Temperature: Mechanical, °C 170
400
Melting Completion (Liquidus), °C 630
1470
Melting Onset (Solidus), °C 550
1430
Specific Heat Capacity, J/kg-K 890
470
Thermal Conductivity, W/m-K 140
47
Thermal Expansion, µm/m-K 22
12

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 30
12
Electrical Conductivity: Equal Weight (Specific), % IACS 95
14

Otherwise Unclassified Properties

Base Metal Price, % relative 10
1.8
Density, g/cm3 2.8
7.9
Embodied Carbon, kg CO2/kg material 7.9
1.4
Embodied Energy, MJ/kg 150
18
Embodied Water, L/kg 1100
45

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 3.5 to 7.6
82 to 93
Resilience: Unit (Modulus of Resilience), kJ/m3 290 to 710
100 to 290
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 49
24
Strength to Weight: Axial, points 30 to 35
12 to 14
Strength to Weight: Bending, points 35 to 39
14 to 15
Thermal Diffusivity, mm2/s 54
13
Thermal Shock Resistance, points 14 to 16
11 to 13

Alloy Composition


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Aluminum (Al), % 88 to 92.8
0
Carbon (C), % 0
0.080 to 0.13
Copper (Cu), % 2.6 to 3.6
0
Iron (Fe), % 0 to 0.6
99.18 to 99.62
Lead (Pb), % 0 to 0.1
0
Magnesium (Mg), % 0.15 to 0.45
0
Manganese (Mn), % 0 to 0.55
0.3 to 0.6
Nickel (Ni), % 0 to 0.1
0
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 4.5 to 6.0
0
Sulfur (S), % 0
0 to 0.050
Tin (Sn), % 0 to 0.050
0
Titanium (Ti), % 0 to 0.25
0
Zinc (Zn), % 0 to 0.2
0
Residuals, % 0 to 0.15
0