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EN AC-45100 Aluminum vs. S35000 Stainless Steel

EN AC-45100 aluminum belongs to the aluminum alloys classification, while S35000 stainless steel belongs to the iron alloys. There are 29 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is EN AC-45100 aluminum and the bottom bar is S35000 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 72
200
Elongation at Break, % 1.0 to 2.8
2.3 to 14
Fatigue Strength, MPa 82 to 99
380 to 520
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 27
78
Tensile Strength: Ultimate (UTS), MPa 300 to 360
1300 to 1570
Tensile Strength: Yield (Proof), MPa 210 to 320
660 to 1160

Thermal Properties

Latent Heat of Fusion, J/g 470
280
Maximum Temperature: Mechanical, °C 170
900
Melting Completion (Liquidus), °C 630
1460
Melting Onset (Solidus), °C 550
1410
Specific Heat Capacity, J/kg-K 890
470
Thermal Conductivity, W/m-K 140
16
Thermal Expansion, µm/m-K 22
11

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 30
2.3
Electrical Conductivity: Equal Weight (Specific), % IACS 95
2.6

Otherwise Unclassified Properties

Base Metal Price, % relative 10
14
Density, g/cm3 2.8
7.8
Embodied Carbon, kg CO2/kg material 7.9
3.2
Embodied Energy, MJ/kg 150
44
Embodied Water, L/kg 1100
130

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 3.5 to 7.6
28 to 170
Resilience: Unit (Modulus of Resilience), kJ/m3 290 to 710
1070 to 3360
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 49
25
Strength to Weight: Axial, points 30 to 35
46 to 56
Strength to Weight: Bending, points 35 to 39
34 to 38
Thermal Diffusivity, mm2/s 54
4.4
Thermal Shock Resistance, points 14 to 16
42 to 51

Alloy Composition


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Aluminum (Al), % 88 to 92.8
0
Carbon (C), % 0
0.070 to 0.11
Chromium (Cr), % 0
16 to 17
Copper (Cu), % 2.6 to 3.6
0
Iron (Fe), % 0 to 0.6
72.7 to 76.9
Lead (Pb), % 0 to 0.1
0
Magnesium (Mg), % 0.15 to 0.45
0
Manganese (Mn), % 0 to 0.55
0.5 to 1.3
Molybdenum (Mo), % 0
2.5 to 3.2
Nickel (Ni), % 0 to 0.1
4.0 to 5.0
Nitrogen (N), % 0
0.070 to 0.13
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 4.5 to 6.0
0 to 0.5
Sulfur (S), % 0
0 to 0.030
Tin (Sn), % 0 to 0.050
0
Titanium (Ti), % 0 to 0.25
0
Zinc (Zn), % 0 to 0.2
0
Residuals, % 0 to 0.15
0

Comparable Variants