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EN AC-45300 Aluminum vs. S41425 Stainless Steel

EN AC-45300 aluminum belongs to the aluminum alloys classification, while S41425 stainless steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is EN AC-45300 aluminum and the bottom bar is S41425 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 94 to 120
280
Elastic (Young's, Tensile) Modulus, GPa 71
200
Elongation at Break, % 1.0 to 2.8
17
Fatigue Strength, MPa 59 to 72
450
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 27
77
Tensile Strength: Ultimate (UTS), MPa 220 to 290
920
Tensile Strength: Yield (Proof), MPa 150 to 230
750

Thermal Properties

Latent Heat of Fusion, J/g 470
280
Maximum Temperature: Mechanical, °C 170
810
Melting Completion (Liquidus), °C 630
1450
Melting Onset (Solidus), °C 590
1410
Specific Heat Capacity, J/kg-K 890
470
Thermal Conductivity, W/m-K 150
16
Thermal Expansion, µm/m-K 22
10

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 36
2.3
Electrical Conductivity: Equal Weight (Specific), % IACS 120
2.7

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
13
Density, g/cm3 2.7
7.9
Embodied Carbon, kg CO2/kg material 8.0
2.9
Embodied Energy, MJ/kg 150
40
Embodied Water, L/kg 1120
120

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 2.7 to 5.6
150
Resilience: Unit (Modulus of Resilience), kJ/m3 160 to 390
1420
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
25
Strength to Weight: Axial, points 23 to 29
33
Strength to Weight: Bending, points 30 to 35
27
Thermal Diffusivity, mm2/s 60
4.4
Thermal Shock Resistance, points 10 to 13
33

Alloy Composition


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Aluminum (Al), % 90.2 to 94.2
0
Carbon (C), % 0
0 to 0.050
Chromium (Cr), % 0
12 to 15
Copper (Cu), % 1.0 to 1.5
0 to 0.3
Iron (Fe), % 0 to 0.65
74 to 81.9
Lead (Pb), % 0 to 0.15
0
Magnesium (Mg), % 0.35 to 0.65
0
Manganese (Mn), % 0 to 0.55
0.5 to 1.0
Molybdenum (Mo), % 0
1.5 to 2.0
Nickel (Ni), % 0 to 0.25
4.0 to 7.0
Nitrogen (N), % 0
0.060 to 0.12
Phosphorus (P), % 0
0 to 0.020
Silicon (Si), % 4.5 to 5.5
0 to 0.5
Sulfur (S), % 0
0 to 0.0050
Tin (Sn), % 0 to 0.050
0
Titanium (Ti), % 0 to 0.25
0
Zinc (Zn), % 0 to 0.15
0
Residuals, % 0 to 0.15
0