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EN AC-45300 Aluminum vs. Zamak 5

EN AC-45300 aluminum belongs to the aluminum alloys classification, while Zamak 5 belongs to the zinc alloys. There are 30 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is EN AC-45300 aluminum and the bottom bar is Zamak 5.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 94 to 120
92
Elastic (Young's, Tensile) Modulus, GPa 71
87
Elongation at Break, % 1.0 to 2.8
6.3
Fatigue Strength, MPa 59 to 72
56
Poisson's Ratio 0.33
0.25
Shear Modulus, GPa 27
33
Tensile Strength: Ultimate (UTS), MPa 220 to 290
330
Tensile Strength: Yield (Proof), MPa 150 to 230
240

Thermal Properties

Latent Heat of Fusion, J/g 470
120
Maximum Temperature: Mechanical, °C 170
95
Melting Completion (Liquidus), °C 630
390
Melting Onset (Solidus), °C 590
380
Specific Heat Capacity, J/kg-K 890
410
Thermal Conductivity, W/m-K 150
110
Thermal Expansion, µm/m-K 22
27

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 36
26
Electrical Conductivity: Equal Weight (Specific), % IACS 120
37

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
12
Density, g/cm3 2.7
6.4
Embodied Carbon, kg CO2/kg material 8.0
3.0
Embodied Energy, MJ/kg 150
57
Embodied Water, L/kg 1120
380

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 2.7 to 5.6
19
Resilience: Unit (Modulus of Resilience), kJ/m3 160 to 390
330
Stiffness to Weight: Axial, points 14
7.5
Stiffness to Weight: Bending, points 50
23
Strength to Weight: Axial, points 23 to 29
14
Strength to Weight: Bending, points 30 to 35
16
Thermal Diffusivity, mm2/s 60
42
Thermal Shock Resistance, points 10 to 13
9.9

Alloy Composition


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Aluminum (Al), % 90.2 to 94.2
3.5 to 4.3
Cadmium (Cd), % 0
0 to 0.0050
Copper (Cu), % 1.0 to 1.5
0.7 to 1.3
Iron (Fe), % 0 to 0.65
0 to 0.1
Lead (Pb), % 0 to 0.15
0 to 0.0050
Magnesium (Mg), % 0.35 to 0.65
0.025 to 0.080
Manganese (Mn), % 0 to 0.55
0
Nickel (Ni), % 0 to 0.25
0 to 0.020
Silicon (Si), % 4.5 to 5.5
0 to 0.030
Tin (Sn), % 0 to 0.050
0 to 0.0030
Titanium (Ti), % 0 to 0.25
0
Zinc (Zn), % 0 to 0.15
94.3 to 95.7
Residuals, % 0 to 0.15
0