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EN AC-45400 Aluminum vs. EN 1.4864 Stainless Steel

EN AC-45400 aluminum belongs to the aluminum alloys classification, while EN 1.4864 stainless steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is EN AC-45400 aluminum and the bottom bar is EN 1.4864 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 86
190
Elastic (Young's, Tensile) Modulus, GPa 72
190
Elongation at Break, % 6.7
33
Fatigue Strength, MPa 55
200
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 27
75
Tensile Strength: Ultimate (UTS), MPa 260
650
Tensile Strength: Yield (Proof), MPa 130
260

Thermal Properties

Latent Heat of Fusion, J/g 470
310
Maximum Temperature: Mechanical, °C 170
1100
Melting Completion (Liquidus), °C 630
1390
Melting Onset (Solidus), °C 560
1340
Specific Heat Capacity, J/kg-K 880
480
Thermal Conductivity, W/m-K 140
13
Thermal Expansion, µm/m-K 22
14

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 30
1.7
Electrical Conductivity: Equal Weight (Specific), % IACS 95
1.9

Otherwise Unclassified Properties

Base Metal Price, % relative 10
30
Density, g/cm3 2.8
8.0
Embodied Carbon, kg CO2/kg material 7.8
5.3
Embodied Energy, MJ/kg 150
75
Embodied Water, L/kg 1100
180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 14
170
Resilience: Unit (Modulus of Resilience), kJ/m3 110
170
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 49
24
Strength to Weight: Axial, points 25
23
Strength to Weight: Bending, points 32
21
Thermal Diffusivity, mm2/s 54
3.3
Thermal Shock Resistance, points 12
17

Alloy Composition


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Aluminum (Al), % 88.4 to 92.9
0
Carbon (C), % 0
0 to 0.15
Chromium (Cr), % 0
15 to 17
Copper (Cu), % 2.6 to 3.6
0
Iron (Fe), % 0 to 0.6
41.7 to 51
Lead (Pb), % 0 to 0.1
0
Magnesium (Mg), % 0 to 0.050
0
Manganese (Mn), % 0 to 0.55
0 to 2.0
Nickel (Ni), % 0 to 0.1
33 to 37
Nitrogen (N), % 0
0 to 0.1
Phosphorus (P), % 0
0 to 0.045
Silicon (Si), % 4.5 to 6.0
1.0 to 2.0
Sulfur (S), % 0
0 to 0.015
Tin (Sn), % 0 to 0.050
0
Titanium (Ti), % 0 to 0.25
0
Zinc (Zn), % 0 to 0.2
0
Residuals, % 0 to 0.15
0