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EN AC-45500 Aluminum vs. SAE-AISI 4320 Steel

EN AC-45500 aluminum belongs to the aluminum alloys classification, while SAE-AISI 4320 steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (1, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is EN AC-45500 aluminum and the bottom bar is SAE-AISI 4320 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 110
160 to 240
Elastic (Young's, Tensile) Modulus, GPa 70
190
Elongation at Break, % 2.8
21 to 29
Fatigue Strength, MPa 80
320
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 26
73
Tensile Strength: Ultimate (UTS), MPa 320
570 to 790
Tensile Strength: Yield (Proof), MPa 250
430 to 460

Thermal Properties

Latent Heat of Fusion, J/g 500
250
Maximum Temperature: Mechanical, °C 170
420
Melting Completion (Liquidus), °C 610
1460
Melting Onset (Solidus), °C 600
1420
Specific Heat Capacity, J/kg-K 900
470
Thermal Conductivity, W/m-K 150
46
Thermal Expansion, µm/m-K 22
11

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 33
7.4
Electrical Conductivity: Equal Weight (Specific), % IACS 110
8.5

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
3.4
Density, g/cm3 2.6
7.9
Embodied Carbon, kg CO2/kg material 8.0
1.7
Embodied Energy, MJ/kg 150
22
Embodied Water, L/kg 1110
52

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 8.2
140 to 150
Resilience: Unit (Modulus of Resilience), kJ/m3 430
480 to 560
Stiffness to Weight: Axial, points 15
13
Stiffness to Weight: Bending, points 53
24
Strength to Weight: Axial, points 34
20 to 28
Strength to Weight: Bending, points 40
19 to 24
Thermal Diffusivity, mm2/s 65
13
Thermal Shock Resistance, points 15
19 to 27

Alloy Composition


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Aluminum (Al), % 90.6 to 93.1
0
Carbon (C), % 0
0.17 to 0.22
Chromium (Cr), % 0
0.4 to 0.6
Copper (Cu), % 0.2 to 0.7
0
Iron (Fe), % 0 to 0.25
95.8 to 97
Magnesium (Mg), % 0.2 to 0.45
0
Manganese (Mn), % 0 to 0.15
0.45 to 0.65
Molybdenum (Mo), % 0
0.2 to 0.3
Nickel (Ni), % 0
1.7 to 2.0
Phosphorus (P), % 0
0 to 0.035
Silicon (Si), % 6.5 to 7.5
0.15 to 0.35
Sulfur (S), % 0
0 to 0.040
Titanium (Ti), % 0 to 0.2
0
Zinc (Zn), % 0 to 0.070
0
Residuals, % 0 to 0.1
0