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EN AC-45500 Aluminum vs. S35125 Stainless Steel

EN AC-45500 aluminum belongs to the aluminum alloys classification, while S35125 stainless steel belongs to the iron alloys. There are 29 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is EN AC-45500 aluminum and the bottom bar is S35125 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 70
200
Elongation at Break, % 2.8
39
Fatigue Strength, MPa 80
200
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 26
78
Tensile Strength: Ultimate (UTS), MPa 320
540
Tensile Strength: Yield (Proof), MPa 250
230

Thermal Properties

Latent Heat of Fusion, J/g 500
300
Maximum Temperature: Mechanical, °C 170
1100
Melting Completion (Liquidus), °C 610
1430
Melting Onset (Solidus), °C 600
1380
Specific Heat Capacity, J/kg-K 900
470
Thermal Conductivity, W/m-K 150
12
Thermal Expansion, µm/m-K 22
16

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 33
1.7
Electrical Conductivity: Equal Weight (Specific), % IACS 110
1.9

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
36
Density, g/cm3 2.6
8.1
Embodied Carbon, kg CO2/kg material 8.0
6.4
Embodied Energy, MJ/kg 150
89
Embodied Water, L/kg 1110
210

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 8.2
170
Resilience: Unit (Modulus of Resilience), kJ/m3 430
140
Stiffness to Weight: Axial, points 15
14
Stiffness to Weight: Bending, points 53
24
Strength to Weight: Axial, points 34
19
Strength to Weight: Bending, points 40
18
Thermal Diffusivity, mm2/s 65
3.1
Thermal Shock Resistance, points 15
12

Alloy Composition


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Aluminum (Al), % 90.6 to 93.1
0
Carbon (C), % 0
0 to 0.1
Chromium (Cr), % 0
20 to 23
Copper (Cu), % 0.2 to 0.7
0
Iron (Fe), % 0 to 0.25
36.2 to 45.8
Magnesium (Mg), % 0.2 to 0.45
0
Manganese (Mn), % 0 to 0.15
1.0 to 1.5
Molybdenum (Mo), % 0
2.0 to 3.0
Nickel (Ni), % 0
31 to 35
Niobium (Nb), % 0
0.25 to 0.6
Phosphorus (P), % 0
0 to 0.045
Silicon (Si), % 6.5 to 7.5
0 to 0.5
Sulfur (S), % 0
0 to 0.015
Titanium (Ti), % 0 to 0.2
0
Zinc (Zn), % 0 to 0.070
0
Residuals, % 0 to 0.1
0