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EN AC-45500 Aluminum vs. S82441 Stainless Steel

EN AC-45500 aluminum belongs to the aluminum alloys classification, while S82441 stainless steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is EN AC-45500 aluminum and the bottom bar is S82441 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 110
250
Elastic (Young's, Tensile) Modulus, GPa 70
200
Elongation at Break, % 2.8
28
Fatigue Strength, MPa 80
400
Poisson's Ratio 0.33
0.27
Shear Modulus, GPa 26
79
Tensile Strength: Ultimate (UTS), MPa 320
760
Tensile Strength: Yield (Proof), MPa 250
550

Thermal Properties

Latent Heat of Fusion, J/g 500
290
Maximum Temperature: Mechanical, °C 170
1090
Melting Completion (Liquidus), °C 610
1430
Melting Onset (Solidus), °C 600
1380
Specific Heat Capacity, J/kg-K 900
480
Thermal Conductivity, W/m-K 150
15
Thermal Expansion, µm/m-K 22
13

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 33
2.2
Electrical Conductivity: Equal Weight (Specific), % IACS 110
2.5

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
16
Density, g/cm3 2.6
7.7
Embodied Carbon, kg CO2/kg material 8.0
3.2
Embodied Energy, MJ/kg 150
45
Embodied Water, L/kg 1110
170

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 8.2
190
Resilience: Unit (Modulus of Resilience), kJ/m3 430
740
Stiffness to Weight: Axial, points 15
15
Stiffness to Weight: Bending, points 53
25
Strength to Weight: Axial, points 34
27
Strength to Weight: Bending, points 40
24
Thermal Diffusivity, mm2/s 65
3.9
Thermal Shock Resistance, points 15
21

Alloy Composition


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Aluminum (Al), % 90.6 to 93.1
0
Carbon (C), % 0
0 to 0.030
Chromium (Cr), % 0
23 to 25
Copper (Cu), % 0.2 to 0.7
0.1 to 0.8
Iron (Fe), % 0 to 0.25
62.6 to 70.2
Magnesium (Mg), % 0.2 to 0.45
0
Manganese (Mn), % 0 to 0.15
2.5 to 4.0
Molybdenum (Mo), % 0
1.0 to 2.0
Nickel (Ni), % 0
3.0 to 4.5
Nitrogen (N), % 0
0.2 to 0.3
Phosphorus (P), % 0
0 to 0.035
Silicon (Si), % 6.5 to 7.5
0 to 0.7
Sulfur (S), % 0
0 to 0.0050
Titanium (Ti), % 0 to 0.2
0
Zinc (Zn), % 0 to 0.070
0
Residuals, % 0 to 0.1
0