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EN AC-45500 Aluminum vs. Zamak 3

EN AC-45500 aluminum belongs to the aluminum alloys classification, while Zamak 3 belongs to the zinc alloys. There are 30 material properties with values for both materials. Properties with values for just one material (6, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is EN AC-45500 aluminum and the bottom bar is Zamak 3.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 110
83
Elastic (Young's, Tensile) Modulus, GPa 70
86
Elongation at Break, % 2.8
11
Fatigue Strength, MPa 80
48
Poisson's Ratio 0.33
0.25
Shear Modulus, GPa 26
33
Tensile Strength: Ultimate (UTS), MPa 320
280
Tensile Strength: Yield (Proof), MPa 250
210

Thermal Properties

Latent Heat of Fusion, J/g 500
120
Maximum Temperature: Mechanical, °C 170
95
Melting Completion (Liquidus), °C 610
390
Melting Onset (Solidus), °C 600
380
Specific Heat Capacity, J/kg-K 900
410
Thermal Conductivity, W/m-K 150
110
Thermal Expansion, µm/m-K 22
27

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 33
27
Electrical Conductivity: Equal Weight (Specific), % IACS 110
38

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
11
Density, g/cm3 2.6
6.4
Embodied Carbon, kg CO2/kg material 8.0
3.0
Embodied Energy, MJ/kg 150
57
Embodied Water, L/kg 1110
380

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 8.2
28
Resilience: Unit (Modulus of Resilience), kJ/m3 430
260
Stiffness to Weight: Axial, points 15
7.5
Stiffness to Weight: Bending, points 53
23
Strength to Weight: Axial, points 34
12
Strength to Weight: Bending, points 40
15
Thermal Diffusivity, mm2/s 65
43
Thermal Shock Resistance, points 15
8.6

Alloy Composition


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Aluminum (Al), % 90.6 to 93.1
3.5 to 4.3
Cadmium (Cd), % 0
0 to 0.0050
Copper (Cu), % 0.2 to 0.7
0 to 0.25
Iron (Fe), % 0 to 0.25
0 to 0.1
Lead (Pb), % 0
0 to 0.0050
Magnesium (Mg), % 0.2 to 0.45
0.020 to 0.060
Manganese (Mn), % 0 to 0.15
0
Nickel (Ni), % 0
0 to 0.020
Silicon (Si), % 6.5 to 7.5
0 to 0.030
Tin (Sn), % 0
0 to 0.0030
Titanium (Ti), % 0 to 0.2
0
Zinc (Zn), % 0 to 0.070
95.3 to 96.5
Residuals, % 0 to 0.1
0