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EN AC-46000 Aluminum vs. AISI 409 Stainless Steel

EN AC-46000 aluminum belongs to the aluminum alloys classification, while AISI 409 stainless steel belongs to the iron alloys. There are 29 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is EN AC-46000 aluminum and the bottom bar is AISI 409 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 73
190
Elongation at Break, % 1.0
24
Fatigue Strength, MPa 110
140
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 28
75
Tensile Strength: Ultimate (UTS), MPa 270
420
Tensile Strength: Yield (Proof), MPa 160
200

Thermal Properties

Latent Heat of Fusion, J/g 530
270
Maximum Temperature: Mechanical, °C 180
710
Melting Completion (Liquidus), °C 620
1450
Melting Onset (Solidus), °C 530
1400
Specific Heat Capacity, J/kg-K 880
480
Thermal Conductivity, W/m-K 100
25
Thermal Expansion, µm/m-K 21
11

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 26
2.9
Electrical Conductivity: Equal Weight (Specific), % IACS 82
3.3

Otherwise Unclassified Properties

Base Metal Price, % relative 10
6.5
Density, g/cm3 2.8
7.7
Embodied Carbon, kg CO2/kg material 7.6
2.0
Embodied Energy, MJ/kg 140
28
Embodied Water, L/kg 1040
94

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 2.3
83
Resilience: Unit (Modulus of Resilience), kJ/m3 170
100
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 49
25
Strength to Weight: Axial, points 26
15
Strength to Weight: Bending, points 33
16
Thermal Diffusivity, mm2/s 42
6.7
Thermal Shock Resistance, points 12
15

Alloy Composition


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Aluminum (Al), % 79.7 to 90
0
Carbon (C), % 0
0 to 0.080
Chromium (Cr), % 0 to 0.15
10.5 to 11.7
Copper (Cu), % 2.0 to 4.0
0
Iron (Fe), % 0 to 1.3
84.9 to 89.5
Lead (Pb), % 0 to 0.35
0
Magnesium (Mg), % 0.050 to 0.55
0
Manganese (Mn), % 0 to 0.55
0 to 1.0
Nickel (Ni), % 0 to 0.55
0 to 0.5
Phosphorus (P), % 0
0 to 0.045
Silicon (Si), % 8.0 to 11
0 to 1.0
Sulfur (S), % 0
0 to 0.030
Tin (Sn), % 0 to 0.15
0
Titanium (Ti), % 0 to 0.25
0 to 0.75
Zinc (Zn), % 0 to 1.2
0
Residuals, % 0 to 0.25
0