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EN AC-46000 Aluminum vs. SAE-AISI 4340M Steel

EN AC-46000 aluminum belongs to the aluminum alloys classification, while SAE-AISI 4340M steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is EN AC-46000 aluminum and the bottom bar is SAE-AISI 4340M steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 91
710
Elastic (Young's, Tensile) Modulus, GPa 73
190
Elongation at Break, % 1.0
6.0
Fatigue Strength, MPa 110
690
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 28
72
Tensile Strength: Ultimate (UTS), MPa 270
2340
Tensile Strength: Yield (Proof), MPa 160
1240

Thermal Properties

Latent Heat of Fusion, J/g 530
280
Maximum Temperature: Mechanical, °C 180
430
Melting Completion (Liquidus), °C 620
1440
Melting Onset (Solidus), °C 530
1400
Specific Heat Capacity, J/kg-K 880
480
Thermal Conductivity, W/m-K 100
38
Thermal Expansion, µm/m-K 21
13

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 26
7.8
Electrical Conductivity: Equal Weight (Specific), % IACS 82
9.1

Otherwise Unclassified Properties

Base Metal Price, % relative 10
3.9
Density, g/cm3 2.8
7.8
Embodied Carbon, kg CO2/kg material 7.6
1.9
Embodied Energy, MJ/kg 140
26
Embodied Water, L/kg 1040
55

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 2.3
120
Resilience: Unit (Modulus of Resilience), kJ/m3 170
4120
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 49
25
Strength to Weight: Axial, points 26
84
Strength to Weight: Bending, points 33
51
Thermal Diffusivity, mm2/s 42
10
Thermal Shock Resistance, points 12
70

Alloy Composition


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Aluminum (Al), % 79.7 to 90
0
Carbon (C), % 0
0.38 to 0.43
Chromium (Cr), % 0 to 0.15
0.7 to 1.0
Copper (Cu), % 2.0 to 4.0
0
Iron (Fe), % 0 to 1.3
93.3 to 94.8
Lead (Pb), % 0 to 0.35
0
Magnesium (Mg), % 0.050 to 0.55
0
Manganese (Mn), % 0 to 0.55
0.65 to 0.9
Molybdenum (Mo), % 0
0.35 to 0.45
Nickel (Ni), % 0 to 0.55
1.7 to 2.0
Phosphorus (P), % 0
0 to 0.012
Silicon (Si), % 8.0 to 11
1.5 to 1.8
Sulfur (S), % 0
0 to 0.012
Tin (Sn), % 0 to 0.15
0
Titanium (Ti), % 0 to 0.25
0
Vanadium (V), % 0
0.050 to 0.1
Zinc (Zn), % 0 to 1.2
0
Residuals, % 0 to 0.25
0