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EN AC-46000 Aluminum vs. S44635 Stainless Steel

EN AC-46000 aluminum belongs to the aluminum alloys classification, while S44635 stainless steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is EN AC-46000 aluminum and the bottom bar is S44635 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 91
240
Elastic (Young's, Tensile) Modulus, GPa 73
210
Elongation at Break, % 1.0
23
Fatigue Strength, MPa 110
390
Poisson's Ratio 0.33
0.27
Shear Modulus, GPa 28
81
Tensile Strength: Ultimate (UTS), MPa 270
710
Tensile Strength: Yield (Proof), MPa 160
580

Thermal Properties

Latent Heat of Fusion, J/g 530
300
Maximum Temperature: Mechanical, °C 180
1100
Melting Completion (Liquidus), °C 620
1460
Melting Onset (Solidus), °C 530
1420
Specific Heat Capacity, J/kg-K 880
470
Thermal Conductivity, W/m-K 100
16
Thermal Expansion, µm/m-K 21
11

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 26
2.2
Electrical Conductivity: Equal Weight (Specific), % IACS 82
2.5

Otherwise Unclassified Properties

Base Metal Price, % relative 10
22
Density, g/cm3 2.8
7.8
Embodied Carbon, kg CO2/kg material 7.6
4.4
Embodied Energy, MJ/kg 140
62
Embodied Water, L/kg 1040
170

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 2.3
150
Resilience: Unit (Modulus of Resilience), kJ/m3 170
810
Stiffness to Weight: Axial, points 14
15
Stiffness to Weight: Bending, points 49
25
Strength to Weight: Axial, points 26
25
Strength to Weight: Bending, points 33
23
Thermal Diffusivity, mm2/s 42
4.4
Thermal Shock Resistance, points 12
23

Alloy Composition


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Aluminum (Al), % 79.7 to 90
0
Carbon (C), % 0
0 to 0.025
Chromium (Cr), % 0 to 0.15
24.5 to 26
Copper (Cu), % 2.0 to 4.0
0
Iron (Fe), % 0 to 1.3
61.5 to 68.5
Lead (Pb), % 0 to 0.35
0
Magnesium (Mg), % 0.050 to 0.55
0
Manganese (Mn), % 0 to 0.55
0 to 1.0
Molybdenum (Mo), % 0
3.5 to 4.5
Nickel (Ni), % 0 to 0.55
3.5 to 4.5
Niobium (Nb), % 0
0.2 to 0.8
Nitrogen (N), % 0
0 to 0.035
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 8.0 to 11
0 to 0.75
Sulfur (S), % 0
0 to 0.030
Tin (Sn), % 0 to 0.15
0
Titanium (Ti), % 0 to 0.25
0.2 to 0.8
Zinc (Zn), % 0 to 1.2
0
Residuals, % 0 to 0.25
0