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EN AC-46100 Aluminum vs. 5457 Aluminum

Both EN AC-46100 aluminum and 5457 aluminum are aluminum alloys. They have 85% of their average alloy composition in common. There are 30 material properties with values for both materials. Properties with values for just one material (1, in this case) are not shown.

For each property being compared, the top bar is EN AC-46100 aluminum and the bottom bar is 5457 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 91
32 to 55
Elastic (Young's, Tensile) Modulus, GPa 73
68
Elongation at Break, % 1.0
6.0 to 22
Fatigue Strength, MPa 110
55 to 98
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 28
26
Tensile Strength: Ultimate (UTS), MPa 270
130 to 210
Tensile Strength: Yield (Proof), MPa 160
50 to 190

Thermal Properties

Latent Heat of Fusion, J/g 550
400
Maximum Temperature: Mechanical, °C 180
180
Melting Completion (Liquidus), °C 600
660
Melting Onset (Solidus), °C 540
630
Specific Heat Capacity, J/kg-K 890
900
Thermal Conductivity, W/m-K 110
180
Thermal Expansion, µm/m-K 21
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 28
46
Electrical Conductivity: Equal Weight (Specific), % IACS 90
150

Otherwise Unclassified Properties

Base Metal Price, % relative 10
9.5
Density, g/cm3 2.7
2.7
Embodied Carbon, kg CO2/kg material 7.6
8.4
Embodied Energy, MJ/kg 140
160
Embodied Water, L/kg 1030
1190

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 2.3
12 to 23
Resilience: Unit (Modulus of Resilience), kJ/m3 170
18 to 250
Stiffness to Weight: Axial, points 15
14
Stiffness to Weight: Bending, points 51
50
Strength to Weight: Axial, points 27
13 to 21
Strength to Weight: Bending, points 34
21 to 28
Thermal Diffusivity, mm2/s 44
72
Thermal Shock Resistance, points 12
5.7 to 9.0

Alloy Composition


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Aluminum (Al), % 80.4 to 88.5
97.8 to 99.05
Chromium (Cr), % 0 to 0.15
0
Copper (Cu), % 1.5 to 2.5
0 to 0.2
Iron (Fe), % 0 to 1.1
0 to 0.1
Lead (Pb), % 0 to 0.25
0
Magnesium (Mg), % 0 to 0.3
0.8 to 1.2
Manganese (Mn), % 0 to 0.55
0.15 to 0.45
Nickel (Ni), % 0 to 0.45
0
Silicon (Si), % 10 to 12
0 to 0.080
Tin (Sn), % 0 to 0.15
0
Titanium (Ti), % 0 to 0.25
0
Vanadium (V), % 0
0 to 0.050
Zinc (Zn), % 0 to 1.7
0 to 0.050
Residuals, % 0 to 0.25
0 to 0.1