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EN AC-46100 Aluminum vs. Automotive Malleable Cast Iron

EN AC-46100 aluminum belongs to the aluminum alloys classification, while automotive malleable cast iron belongs to the iron alloys. There are 28 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is EN AC-46100 aluminum and the bottom bar is automotive malleable cast iron.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 91
130 to 290
Elastic (Young's, Tensile) Modulus, GPa 73
180
Elongation at Break, % 1.0
1.0 to 10
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 28
70
Tensile Strength: Ultimate (UTS), MPa 270
350 to 720
Tensile Strength: Yield (Proof), MPa 160
220 to 590

Thermal Properties

Latent Heat of Fusion, J/g 550
260
Melting Completion (Liquidus), °C 600
1410
Melting Onset (Solidus), °C 540
1370
Specific Heat Capacity, J/kg-K 890
480
Thermal Conductivity, W/m-K 110
41
Thermal Expansion, µm/m-K 21
14

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 28
7.4
Electrical Conductivity: Equal Weight (Specific), % IACS 90
8.7

Otherwise Unclassified Properties

Base Metal Price, % relative 10
1.9
Density, g/cm3 2.7
7.6
Embodied Carbon, kg CO2/kg material 7.6
1.5
Embodied Energy, MJ/kg 140
20
Embodied Water, L/kg 1030
45

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 2.3
6.8 to 30
Resilience: Unit (Modulus of Resilience), kJ/m3 170
130 to 950
Stiffness to Weight: Axial, points 15
13
Stiffness to Weight: Bending, points 51
25
Strength to Weight: Axial, points 27
13 to 26
Strength to Weight: Bending, points 34
14 to 24
Thermal Diffusivity, mm2/s 44
11
Thermal Shock Resistance, points 12
9.9 to 21

Alloy Composition


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Aluminum (Al), % 80.4 to 88.5
0
Carbon (C), % 0
2.2 to 2.9
Chromium (Cr), % 0 to 0.15
0
Copper (Cu), % 1.5 to 2.5
0
Iron (Fe), % 0 to 1.1
93.6 to 96.7
Lead (Pb), % 0 to 0.25
0
Magnesium (Mg), % 0 to 0.3
0
Manganese (Mn), % 0 to 0.55
0.15 to 1.3
Nickel (Ni), % 0 to 0.45
0
Phosphorus (P), % 0
0.020 to 0.15
Silicon (Si), % 10 to 12
0.9 to 1.9
Sulfur (S), % 0
0.020 to 0.2
Tin (Sn), % 0 to 0.15
0
Titanium (Ti), % 0 to 0.25
0
Zinc (Zn), % 0 to 1.7
0
Residuals, % 0 to 0.25
0