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EN AC-46100 Aluminum vs. EN 1.4438 Stainless Steel

EN AC-46100 aluminum belongs to the aluminum alloys classification, while EN 1.4438 stainless steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is EN AC-46100 aluminum and the bottom bar is EN 1.4438 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 91
180
Elastic (Young's, Tensile) Modulus, GPa 73
200
Elongation at Break, % 1.0
41
Fatigue Strength, MPa 110
220
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 28
79
Tensile Strength: Ultimate (UTS), MPa 270
620
Tensile Strength: Yield (Proof), MPa 160
250

Thermal Properties

Latent Heat of Fusion, J/g 550
290
Maximum Temperature: Mechanical, °C 180
1000
Melting Completion (Liquidus), °C 600
1450
Melting Onset (Solidus), °C 540
1400
Specific Heat Capacity, J/kg-K 890
470
Thermal Conductivity, W/m-K 110
14
Thermal Expansion, µm/m-K 21
16

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 28
2.0
Electrical Conductivity: Equal Weight (Specific), % IACS 90
2.3

Otherwise Unclassified Properties

Base Metal Price, % relative 10
22
Density, g/cm3 2.7
7.9
Embodied Carbon, kg CO2/kg material 7.6
4.4
Embodied Energy, MJ/kg 140
60
Embodied Water, L/kg 1030
160

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 2.3
200
Resilience: Unit (Modulus of Resilience), kJ/m3 170
150
Stiffness to Weight: Axial, points 15
14
Stiffness to Weight: Bending, points 51
25
Strength to Weight: Axial, points 27
22
Strength to Weight: Bending, points 34
20
Thermal Diffusivity, mm2/s 44
3.7
Thermal Shock Resistance, points 12
14

Alloy Composition


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Aluminum (Al), % 80.4 to 88.5
0
Carbon (C), % 0
0 to 0.030
Chromium (Cr), % 0 to 0.15
17.5 to 19.5
Copper (Cu), % 1.5 to 2.5
0
Iron (Fe), % 0 to 1.1
57.3 to 66.5
Lead (Pb), % 0 to 0.25
0
Magnesium (Mg), % 0 to 0.3
0
Manganese (Mn), % 0 to 0.55
0 to 2.0
Molybdenum (Mo), % 0
3.0 to 4.0
Nickel (Ni), % 0 to 0.45
13 to 16
Nitrogen (N), % 0
0 to 0.1
Phosphorus (P), % 0
0 to 0.045
Silicon (Si), % 10 to 12
0 to 1.0
Sulfur (S), % 0
0 to 0.015
Tin (Sn), % 0 to 0.15
0
Titanium (Ti), % 0 to 0.25
0
Zinc (Zn), % 0 to 1.7
0
Residuals, % 0 to 0.25
0