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EN AC-46400 Aluminum vs. Zamak 5

EN AC-46400 aluminum belongs to the aluminum alloys classification, while Zamak 5 belongs to the zinc alloys. There are 30 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is EN AC-46400 aluminum and the bottom bar is Zamak 5.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 77 to 120
92
Elastic (Young's, Tensile) Modulus, GPa 72
87
Elongation at Break, % 1.1 to 1.7
6.3
Fatigue Strength, MPa 75 to 85
56
Poisson's Ratio 0.33
0.25
Shear Modulus, GPa 27
33
Tensile Strength: Ultimate (UTS), MPa 170 to 310
330
Tensile Strength: Yield (Proof), MPa 110 to 270
240

Thermal Properties

Latent Heat of Fusion, J/g 520
120
Maximum Temperature: Mechanical, °C 170
95
Melting Completion (Liquidus), °C 610
390
Melting Onset (Solidus), °C 570
380
Specific Heat Capacity, J/kg-K 890
410
Thermal Conductivity, W/m-K 130
110
Thermal Expansion, µm/m-K 22
27

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 33
26
Electrical Conductivity: Equal Weight (Specific), % IACS 110
37

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
12
Density, g/cm3 2.7
6.4
Embodied Carbon, kg CO2/kg material 7.8
3.0
Embodied Energy, MJ/kg 150
57
Embodied Water, L/kg 1070
380

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 1.7 to 4.9
19
Resilience: Unit (Modulus of Resilience), kJ/m3 82 to 500
330
Stiffness to Weight: Axial, points 15
7.5
Stiffness to Weight: Bending, points 52
23
Strength to Weight: Axial, points 18 to 32
14
Strength to Weight: Bending, points 26 to 38
16
Thermal Diffusivity, mm2/s 55
42
Thermal Shock Resistance, points 7.8 to 14
9.9

Alloy Composition


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Aluminum (Al), % 85.4 to 90.5
3.5 to 4.3
Cadmium (Cd), % 0
0 to 0.0050
Copper (Cu), % 0.8 to 1.3
0.7 to 1.3
Iron (Fe), % 0 to 0.8
0 to 0.1
Lead (Pb), % 0 to 0.1
0 to 0.0050
Magnesium (Mg), % 0.25 to 0.65
0.025 to 0.080
Manganese (Mn), % 0.15 to 0.55
0
Nickel (Ni), % 0 to 0.2
0 to 0.020
Silicon (Si), % 8.3 to 9.7
0 to 0.030
Tin (Sn), % 0 to 0.1
0 to 0.0030
Titanium (Ti), % 0 to 0.2
0
Zinc (Zn), % 0 to 0.8
94.3 to 95.7
Residuals, % 0 to 0.25
0