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EN AC-48000 Aluminum vs. AISI 420 Stainless Steel

EN AC-48000 aluminum belongs to the aluminum alloys classification, while AISI 420 stainless steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is EN AC-48000 aluminum and the bottom bar is AISI 420 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 100 to 110
190
Elastic (Young's, Tensile) Modulus, GPa 73
190
Elongation at Break, % 1.0
8.0 to 15
Fatigue Strength, MPa 85 to 86
220 to 670
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 28
76
Tensile Strength: Ultimate (UTS), MPa 220 to 310
690 to 1720
Tensile Strength: Yield (Proof), MPa 210 to 270
380 to 1310

Thermal Properties

Latent Heat of Fusion, J/g 570
280
Maximum Temperature: Mechanical, °C 190
620
Melting Completion (Liquidus), °C 600
1510
Melting Onset (Solidus), °C 560
1450
Specific Heat Capacity, J/kg-K 890
480
Thermal Conductivity, W/m-K 130
27
Thermal Expansion, µm/m-K 21
10

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 33
3.0
Electrical Conductivity: Equal Weight (Specific), % IACS 110
3.5

Otherwise Unclassified Properties

Base Metal Price, % relative 10
7.5
Density, g/cm3 2.7
7.7
Embodied Carbon, kg CO2/kg material 7.9
2.0
Embodied Energy, MJ/kg 140
28
Embodied Water, L/kg 1030
100

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 2.2 to 3.0
88 to 130
Resilience: Unit (Modulus of Resilience), kJ/m3 300 to 510
380 to 4410
Stiffness to Weight: Axial, points 15
14
Stiffness to Weight: Bending, points 53
25
Strength to Weight: Axial, points 23 to 33
25 to 62
Strength to Weight: Bending, points 31 to 39
22 to 41
Thermal Diffusivity, mm2/s 54
7.3
Thermal Shock Resistance, points 10 to 15
25 to 62

Alloy Composition


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Aluminum (Al), % 80.4 to 87.2
0
Carbon (C), % 0
0.15 to 0.4
Chromium (Cr), % 0
12 to 14
Copper (Cu), % 0.8 to 1.5
0
Iron (Fe), % 0 to 0.7
82.3 to 87.9
Magnesium (Mg), % 0.8 to 1.5
0
Manganese (Mn), % 0 to 0.35
0 to 1.0
Molybdenum (Mo), % 0
0 to 0.5
Nickel (Ni), % 0.7 to 1.3
0 to 0.75
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 10.5 to 13.5
0 to 1.0
Sulfur (S), % 0
0 to 0.030
Titanium (Ti), % 0 to 0.25
0
Zinc (Zn), % 0 to 0.35
0
Residuals, % 0 to 0.15
0