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EN AC-48100 Aluminum vs. AISI 420 Stainless Steel

EN AC-48100 aluminum belongs to the aluminum alloys classification, while AISI 420 stainless steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is EN AC-48100 aluminum and the bottom bar is AISI 420 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 100 to 140
190
Elastic (Young's, Tensile) Modulus, GPa 76
190
Elongation at Break, % 1.1
8.0 to 15
Fatigue Strength, MPa 120 to 130
220 to 670
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 29
76
Tensile Strength: Ultimate (UTS), MPa 240 to 330
690 to 1720
Tensile Strength: Yield (Proof), MPa 190 to 300
380 to 1310

Thermal Properties

Latent Heat of Fusion, J/g 640
280
Maximum Temperature: Mechanical, °C 170
620
Melting Completion (Liquidus), °C 580
1510
Melting Onset (Solidus), °C 470
1450
Specific Heat Capacity, J/kg-K 880
480
Thermal Conductivity, W/m-K 130
27
Thermal Expansion, µm/m-K 20
10

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 27
3.0
Electrical Conductivity: Equal Weight (Specific), % IACS 87
3.5

Otherwise Unclassified Properties

Base Metal Price, % relative 11
7.5
Density, g/cm3 2.8
7.7
Embodied Carbon, kg CO2/kg material 7.3
2.0
Embodied Energy, MJ/kg 130
28
Embodied Water, L/kg 940
100

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 2.3 to 3.6
88 to 130
Resilience: Unit (Modulus of Resilience), kJ/m3 250 to 580
380 to 4410
Stiffness to Weight: Axial, points 15
14
Stiffness to Weight: Bending, points 51
25
Strength to Weight: Axial, points 24 to 33
25 to 62
Strength to Weight: Bending, points 31 to 38
22 to 41
Thermal Diffusivity, mm2/s 55
7.3
Thermal Shock Resistance, points 11 to 16
25 to 62

Alloy Composition


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Aluminum (Al), % 72.1 to 79.8
0
Carbon (C), % 0
0.15 to 0.4
Chromium (Cr), % 0
12 to 14
Copper (Cu), % 4.0 to 5.0
0
Iron (Fe), % 0 to 1.3
82.3 to 87.9
Magnesium (Mg), % 0.25 to 0.65
0
Manganese (Mn), % 0 to 0.5
0 to 1.0
Molybdenum (Mo), % 0
0 to 0.5
Nickel (Ni), % 0 to 0.3
0 to 0.75
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 16 to 18
0 to 1.0
Sulfur (S), % 0
0 to 0.030
Tin (Sn), % 0 to 0.15
0
Titanium (Ti), % 0 to 0.25
0
Zinc (Zn), % 0 to 1.5
0
Residuals, % 0 to 0.25
0