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EN AC-71100 Aluminum vs. Zamak 5

EN AC-71100 aluminum belongs to the aluminum alloys classification, while Zamak 5 belongs to the zinc alloys. There are 28 material properties with values for both materials. Properties with values for just one material (7, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is EN AC-71100 aluminum and the bottom bar is Zamak 5.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 110
92
Elastic (Young's, Tensile) Modulus, GPa 72
87
Elongation at Break, % 1.1
6.3
Fatigue Strength, MPa 150
56
Poisson's Ratio 0.32
0.25
Shear Modulus, GPa 27
33
Tensile Strength: Ultimate (UTS), MPa 260
330
Tensile Strength: Yield (Proof), MPa 230
240

Thermal Properties

Latent Heat of Fusion, J/g 490
120
Maximum Temperature: Mechanical, °C 170
95
Melting Completion (Liquidus), °C 580
390
Melting Onset (Solidus), °C 520
380
Specific Heat Capacity, J/kg-K 860
410
Thermal Expansion, µm/m-K 22
27

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 32
26
Electrical Conductivity: Equal Weight (Specific), % IACS 97
37

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
12
Density, g/cm3 2.9
6.4
Embodied Carbon, kg CO2/kg material 7.4
3.0
Embodied Energy, MJ/kg 140
57
Embodied Water, L/kg 1010
380

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 2.8
19
Resilience: Unit (Modulus of Resilience), kJ/m3 360
330
Stiffness to Weight: Axial, points 14
7.5
Stiffness to Weight: Bending, points 47
23
Strength to Weight: Axial, points 25
14
Strength to Weight: Bending, points 31
16
Thermal Shock Resistance, points 12
9.9

Alloy Composition


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Aluminum (Al), % 78.7 to 83.3
3.5 to 4.3
Cadmium (Cd), % 0
0 to 0.0050
Copper (Cu), % 0 to 0.1
0.7 to 1.3
Iron (Fe), % 0 to 0.3
0 to 0.1
Lead (Pb), % 0
0 to 0.0050
Magnesium (Mg), % 0.2 to 0.5
0.025 to 0.080
Manganese (Mn), % 0 to 0.15
0
Nickel (Ni), % 0
0 to 0.020
Silicon (Si), % 7.5 to 9.5
0 to 0.030
Tin (Sn), % 0
0 to 0.0030
Titanium (Ti), % 0 to 0.15
0
Zinc (Zn), % 9.0 to 10.5
94.3 to 95.7
Residuals, % 0 to 0.15
0