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EN-MC65120 Magnesium vs. SAE-AISI 9255 Steel

EN-MC65120 magnesium belongs to the magnesium alloys classification, while SAE-AISI 9255 steel belongs to the iron alloys. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is EN-MC65120 magnesium and the bottom bar is SAE-AISI 9255 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 55
200
Elastic (Young's, Tensile) Modulus, GPa 45
190
Elongation at Break, % 3.1
21
Fatigue Strength, MPa 80
270
Poisson's Ratio 0.29
0.29
Shear Modulus, GPa 17
72
Shear Strength, MPa 92
430
Tensile Strength: Ultimate (UTS), MPa 160
680
Tensile Strength: Yield (Proof), MPa 110
390

Thermal Properties

Latent Heat of Fusion, J/g 330
280
Maximum Temperature: Mechanical, °C 180
400
Melting Completion (Liquidus), °C 590
1430
Melting Onset (Solidus), °C 520
1390
Specific Heat Capacity, J/kg-K 970
480
Thermal Conductivity, W/m-K 100
46
Thermal Expansion, µm/m-K 26
13

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 25
7.4
Electrical Conductivity: Equal Weight (Specific), % IACS 120
8.6

Otherwise Unclassified Properties

Base Metal Price, % relative 25
2.0
Density, g/cm3 1.9
7.7
Embodied Carbon, kg CO2/kg material 25
1.5
Embodied Energy, MJ/kg 190
20
Embodied Water, L/kg 930
46

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 4.4
120
Resilience: Unit (Modulus of Resilience), kJ/m3 140
400
Stiffness to Weight: Axial, points 13
13
Stiffness to Weight: Bending, points 62
25
Strength to Weight: Axial, points 23
24
Strength to Weight: Bending, points 34
22
Thermal Diffusivity, mm2/s 56
13
Thermal Shock Resistance, points 9.8
21

Alloy Composition


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Carbon (C), % 0
0.51 to 0.59
Copper (Cu), % 0 to 0.030
0
Iron (Fe), % 0 to 0.010
96.2 to 97
Magnesium (Mg), % 91.8 to 95.1
0
Manganese (Mn), % 0 to 0.15
0.7 to 1.0
Nickel (Ni), % 0 to 0.0050
0
Phosphorus (P), % 0
0 to 0.035
Silicon (Si), % 0 to 0.010
1.8 to 2.2
Sulfur (S), % 0
0 to 0.040
Unspecified Rare Earths, % 2.5 to 4.0
0
Zinc (Zn), % 2.0 to 3.0
0
Zirconium (Zr), % 0.4 to 1.0
0
Residuals, % 0 to 0.010
0