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Grade 200 Maraging Steel vs. 5026 Aluminum

Grade 200 maraging steel belongs to the iron alloys classification, while 5026 aluminum belongs to the aluminum alloys. There are 24 material properties with values for both materials. Properties with values for just one material (9, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is grade 200 maraging steel and the bottom bar is 5026 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 190
70
Elongation at Break, % 9.1 to 18
5.1 to 11
Poisson's Ratio 0.3
0.33
Shear Modulus, GPa 74
26
Shear Strength, MPa 600 to 890
150 to 180
Tensile Strength: Ultimate (UTS), MPa 970 to 1500
260 to 320
Tensile Strength: Yield (Proof), MPa 690 to 1490
120 to 250

Thermal Properties

Latent Heat of Fusion, J/g 260
400
Melting Completion (Liquidus), °C 1460
650
Melting Onset (Solidus), °C 1420
510
Specific Heat Capacity, J/kg-K 460
890
Thermal Expansion, µm/m-K 12
23

Otherwise Unclassified Properties

Base Metal Price, % relative 31
9.5
Density, g/cm3 8.2
2.8
Embodied Carbon, kg CO2/kg material 4.5
8.9
Embodied Energy, MJ/kg 59
150
Embodied Water, L/kg 140
1150

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 140 to 160
15 to 29
Resilience: Unit (Modulus of Resilience), kJ/m3 1240 to 5740
100 to 440
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 23
49
Strength to Weight: Axial, points 33 to 51
26 to 32
Strength to Weight: Bending, points 27 to 35
33 to 37
Thermal Shock Resistance, points 29 to 45
11 to 14

Alloy Composition


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Aluminum (Al), % 0.050 to 0.15
88.2 to 94.7
Boron (B), % 0 to 0.0030
0
Calcium (Ca), % 0 to 0.050
0
Carbon (C), % 0 to 0.030
0
Chromium (Cr), % 0
0 to 0.3
Cobalt (Co), % 8.0 to 9.0
0
Copper (Cu), % 0
0.1 to 0.8
Iron (Fe), % 67.8 to 71.8
0.2 to 1.0
Magnesium (Mg), % 0
3.9 to 4.9
Manganese (Mn), % 0 to 0.1
0.6 to 1.8
Molybdenum (Mo), % 3.0 to 3.5
0
Nickel (Ni), % 17 to 19
0
Phosphorus (P), % 0 to 0.010
0
Silicon (Si), % 0 to 0.1
0.55 to 1.4
Sulfur (S), % 0 to 0.010
0
Titanium (Ti), % 0.15 to 0.25
0 to 0.2
Zinc (Zn), % 0
0 to 1.0
Zirconium (Zr), % 0 to 0.020
0 to 0.3
Residuals, % 0
0 to 0.15

Comparable Variants