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Grade 200 Maraging Steel vs. 5049 Aluminum

Grade 200 maraging steel belongs to the iron alloys classification, while 5049 aluminum belongs to the aluminum alloys. There are 24 material properties with values for both materials. Properties with values for just one material (10, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is grade 200 maraging steel and the bottom bar is 5049 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 190
69
Elongation at Break, % 9.1 to 18
2.0 to 18
Poisson's Ratio 0.3
0.33
Shear Modulus, GPa 74
26
Shear Strength, MPa 600 to 890
130 to 190
Tensile Strength: Ultimate (UTS), MPa 970 to 1500
210 to 330
Tensile Strength: Yield (Proof), MPa 690 to 1490
91 to 280

Thermal Properties

Latent Heat of Fusion, J/g 260
400
Melting Completion (Liquidus), °C 1460
650
Melting Onset (Solidus), °C 1420
620
Specific Heat Capacity, J/kg-K 460
900
Thermal Expansion, µm/m-K 12
24

Otherwise Unclassified Properties

Base Metal Price, % relative 31
9.5
Density, g/cm3 8.2
2.7
Embodied Carbon, kg CO2/kg material 4.5
8.5
Embodied Energy, MJ/kg 59
150
Embodied Water, L/kg 140
1180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 140 to 160
6.0 to 31
Resilience: Unit (Modulus of Resilience), kJ/m3 1240 to 5740
59 to 570
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 23
50
Strength to Weight: Axial, points 33 to 51
22 to 34
Strength to Weight: Bending, points 27 to 35
29 to 39
Thermal Shock Resistance, points 29 to 45
9.3 to 15

Alloy Composition


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Aluminum (Al), % 0.050 to 0.15
94.7 to 97.9
Boron (B), % 0 to 0.0030
0
Calcium (Ca), % 0 to 0.050
0
Carbon (C), % 0 to 0.030
0
Chromium (Cr), % 0
0 to 0.3
Cobalt (Co), % 8.0 to 9.0
0
Copper (Cu), % 0
0 to 0.1
Iron (Fe), % 67.8 to 71.8
0 to 0.5
Magnesium (Mg), % 0
1.6 to 2.5
Manganese (Mn), % 0 to 0.1
0.5 to 1.1
Molybdenum (Mo), % 3.0 to 3.5
0
Nickel (Ni), % 17 to 19
0
Phosphorus (P), % 0 to 0.010
0
Silicon (Si), % 0 to 0.1
0 to 0.4
Sulfur (S), % 0 to 0.010
0
Titanium (Ti), % 0.15 to 0.25
0 to 0.1
Zinc (Zn), % 0
0 to 0.2
Zirconium (Zr), % 0 to 0.020
0
Residuals, % 0
0 to 0.15

Comparable Variants